SCHUNK 1494155 Original Operating Instructions Download Page 1

Page: 1 / 65

01.00|Ident-Nr. 1494155|en

Original operating instructions

iTENDO² pad

Ident-No. 1494155

Mounting

–

and operating Manual

Summary of Contents for 1494155

Page 1: ...1 01 00 Ident Nr 1494155 en Original operating instructions iTENDO pad Ident No 1494155 Mounting and operating Manual...

Page 2: ...e of technical improvements Document number 1494155 Circulation 01 00 15 10 2021 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company...

Page 3: ...4 Structural changes 11 2 5 Spare parts 11 2 6 Ambient and operating conditions 11 2 7 Personnel qualifications 12 2 8 Obligations of the operator 13 2 9 Personal protective equipment 13 2 10 Suggest...

Page 4: ...asks 24 4 1 4 Prerequisites for clamping tools 24 4 2 Structure and description iTENDO 25 4 2 1 Structure 25 4 2 2 Function description 26 4 3 Operation 27 4 3 1 Basic information 27 4 3 2 Procedure f...

Page 5: ...Cleaning the charging pins 38 6 4 3 Checking the charging pins 38 7 Tablet and App 39 7 1 Technical data 39 7 1 1 Product data 39 7 1 2 Operating and ambient conditions 39 7 2 Structure and descriptio...

Page 6: ...g display 54 7 4 10 Alarm display 58 7 4 11 Manage Process display 59 7 4 12 Tool Holder display 60 7 5 Charging 61 7 6 Maintenance 61 8 Possible malfunctions in the overall system 62 8 1 1 Possible f...

Page 7: ...deviate from the actual practical use Including this man ual these listed documents apply as well 1 2 Display of warnings For clarification of dangers the following display of warnings and signal wor...

Page 8: ...em lasts 12 months from the date of delivery under the follow ing conditions Observe the applicable documents see applicable documents Observe the ambient and operating conditions see ambient and oper...

Page 9: ...ately 1 Hydraulic expansion toolholder iTENDO for example with clamping 20mm and HSK A63 interface material number 1484050 1 TENDO Clamping force test shaft 20mm material number 0200027 1 Copper paste...

Page 10: ...ated with the iTENDO APP application soft ware pre installed by the manufacturer The iTENDO is also used to hold clamp and reliably hold tools with predefined shanks The complete system may only be us...

Page 11: ...K 2 5 Spare parts Use of unauthorized spare parts The use of unauthorized spare parts can be dangerous to personnel and cause damage or malfunc tion to the product Only use original spare parts and sp...

Page 12: ...personnel are necessary for the various activities on the prod uct Professional personnel Due to their professional training knowledge and experience the professional personnel are able to carry out...

Page 13: ...d to protect personnel from hazards that may affect their safety or health at work When working with the product observe the occupational health and safety regulations and wear the required personal p...

Page 14: ...oduct Before transport ensure that the accessories are correctly stowed and the case itself is closed ATTENTION Damage to the product Protect the system from shocks during transport otherwise the syst...

Page 15: ...ccording to the technical data ATTENTION Before recommissioning clean the product and all attached parts check for damage functionality and leak tightness To avoid damage during transport and storage...

Page 16: ...or damp to avoid damage to the device To ensure trouble free long term use clean and maintain the product and the attachment parts regularly and check their functionality Repairs should always be carr...

Page 17: ...erty damages and environmental damages Dispose the products components in accordance with local recycling and disposal regula tions In accordance with the electrical waste and electronic equipment WEE...

Page 18: ...hazards from the product that can lead to serious injuries and considerable damage to property All work must be carried out by qualified personnel only Observe the applicable accident prevention regul...

Page 19: ...ating and ambient conditions ATTENTION Transmission errors of the sensor data Due to physical limitations and electromagnetic interference from the environment transmission errors may occur during the...

Page 20: ...m 01 00 Ident Nr 1494155 en 20 3 2 Structure and description overall system 3 2 1 Structure 1 iTENDO pad Case 2 iTENDO packaging 3 iTENDO 4 Tablet 5 Tablet Charger 6 iTENDO Charger 7 International USB...

Page 21: ...chine interface 4 iTENDO During machining processes the process vibrations are detected by the built in electronics and sent to the Tablet via 2 4 GHz wireless connection With the iTENDO App the coll...

Page 22: ...re with in ternal coolant supply 80 bar Maximum permissible coolant pressure with ex ternal coolant supply 20 bar Frequency band radio transmission ISM band 2 4 GHZ Transmitting power 6 dBm Accelerati...

Page 23: ...ble tool shank 20h6 Comments The transmittable torque is based on the smallest shaft dimension and oiled surface The permissible radial force F is related to a projection length of the clamped tool of...

Page 24: ...mping tools The following preconditions must be observed when clamping tools The actuating screw must not be inserted with a power tool Do not combine several extensions e g TENDO SVL The clamping scr...

Page 25: ...1494155 en 25 4 2 Structure and description iTENDO 4 2 1 Structure 1 Clamping screw 2 Machine interface 3 Toolholder iTENDO 4 Electronic 5 Vent screw 6 Minimum clamping depth 7 Clamping 8 Base body 9...

Page 26: ...s The tool shank is inserted into the clamping The tool is clamped by screwing in the clamping screw The electronics built into the tool holder allows the detection of vibrations during machining With...

Page 27: ...reby causing serious injuries Avoid impacts and blows to the tool holder Do not exceed the maximum permissible operating temperature when the product is clamped Take suitable measures to secure the da...

Page 28: ...hat encounter the tool Ensure that the tool shank is free of burrs and dirt Insert the tool into the tool holder observing the minimum clamping depth according to the technical data Screw in the clamp...

Page 29: ...of the product Do not reach between product and machine Wear suitable protective equipment Before commissioning the iTENDO charge the tool holder and if necessary a sister tool with the charging stat...

Page 30: ...vent based cleaning agent At each clamping operation Clean the product and attachments Daily Check the clamping force Bevor first use After 100 tool changes or after 3 months Lubricate clamping screw...

Page 31: ...nd the copper paste type MOLYKOTE CU 7439 ID No 9247204 Proceed as described below to lubricate the clamping screw Unscrew the clamping screw completely from the product ATTENTION The actuating piston...

Page 32: ...depth If this is not possible loosen the clamping screw further by turning it counter clockwise Tighten the clamping screw to the limit If the test shaft can be pulled out of the chuck with 2 fingers...

Page 33: ...plug 01 00 Ident Nr 1494155 en 33 5 International USB power plug 5 1 Technical data International USB power plug 5 1 1 Product data General Weight 0 12 kg Input 100 V 250 V Output 5 V 2400 mA 2x USB...

Page 34: ...given below always refer to the product Operating temperature range 20 C 50 C Temperature range for transport 10 C 50 C Storage temperature 10 C 30 C 5 2 Structure and description All information on s...

Page 35: ...General Weight 0 05 kg Power input 5 V max 0 45 A USB A Cable length connection cable 1 5 m 6 1 2 Operating and ambient conditions The temperatures given below always refer to the product Operating t...

Page 36: ...6 2 1 Structure 1 iTENDO Charger a USB Port b Electrical Connector 2 International USB power plug 3 Electrical connector for iTENDO Charger 4 Charging status LED a LED off grey no charging b LED ligh...

Page 37: ...charger from moisture and incoming wetness only clean dry Before charging the electric surface and the charging contacts on the charger must be free of metal chips or other conductive materials other...

Page 38: ...g pins Disconnect USB power supply Remove chips and contamination with compressed air Note the danger of cutting on chips Clean wipe the charging pins with an alcohol based cleaner e g ethanol Wipe th...

Page 39: ...al that attached in the iTENDO case 7 1 1 Product data Dimensions 255x165x28 mm Weight 0 7 kg Power input 5 V max 450 mA USB C Cable length connection cable 2 m Frequency band radio transmission 2 4 G...

Page 40: ...ructure and setup Tablet 7 3 1 Start up of the Tablet At first step start the Tablet by pressing the button on the side This can take a few seconds If it does not boot connect the charger and try a se...

Page 41: ...ferent areas to open the different settings In this chapter some presets are recommended Connections ATTENTION Unauthorized access by activating Bluetooth Activating Bluetooth creates a security risk...

Page 42: ...a you will see a list of all apps you can scroll down and push the iTENDO app icon The app info opens and you have to allow the permissions for the location General administration In this area you can...

Page 43: ...ide It is attached in the iTENDO case 7 4 2 Structure of the iTENDO App Push the Icon for the iTENDO App on your home screen to open the App 1 Close the App by push the three strokes icon on the botto...

Page 44: ...ration of the iTENDO takes place in the different displays of the app These can be selected in the left selection bar of the iTENDO App The tool holder the project and the process can be changed with...

Page 45: ...45 1 iTENDO selection 2 Battery status 3 Signal strength indicator 4 Project selection 5 Process selection 6 Configuration area 7 Settings 8 Over 9 Live display 10 Trend display 11 Recordings 12 Alarm...

Page 46: ...selection Creation and Selection of various individual projects is possible 5 Process selection Creation and Selection of processes is possible The processes can be created individually by the custom...

Page 47: ...per section 11 Recordings Selection and graphical display of previous automatic and manual recordings is possible 12 Alarm display Area for monitoring the current vibration index by adjustable alarm...

Page 48: ...connect it to the charger 2 Choose the tool holder you want to connect to Then you can work with this tool holder in the app and the data appear in the different displays 3 Push the Button with the na...

Page 49: ...ect in which you want to create a new process To create a new process push the Processes button in the selection bar at the top of each display mode A drop down menu will open then In this menu push t...

Page 50: ...App 1 When you press the On Off and Quiet button briefly you can always take a screenshot in or out of the App 2 In the App you can take screenshots in the Live Trend and Recording display with the ca...

Page 51: ...data from any tool holder that has also been connected in the last four hours is also displaying in the central graph 1 Dropdown to select the tool holder 2 Dropdown to select the project 3 Dropdown...

Page 52: ...ake place the background is colored blue only the auto recordings 10 Button to start blue or stop red the manual recording the recording starts directly When a recording take place the background is n...

Page 53: ...graphic and save them to the tablet s gallery 3 Button to drop down the setting menu for the trend limits Trend upper limit and Trend lower limit are visually displayed as colored lines in the centra...

Page 54: ...the tablet s gallery 3 Button to drop down the list of recorded processes The processes can be selected and displayed as colored lines in the graph a Remove the selection and Reload the recording lis...

Page 55: ...esses 2 Select the recordings whose data should be saved 3 Push the EXPORT button then the window with the folder where the data should be saved opens a The folder where the data will be saved can be...

Page 56: ...t home screen When the folder My Files opens there are several ways to find the saved file 1 With Recent files you can see the currently saved files 2 With the search button you can search your file b...

Page 57: ...pen the folder with your file 2 Push the file for a few seconds a A selection bar at the bottom open 1 You can share the file in different ways 2 With More you can see details or rename your file 3 To...

Page 58: ...m from the Trend display for lower limit Alarm from the Live display for exceeded the limit Alarm from the Trend display for upper limit 1 Push the Button x too deletes the alarm For further Informati...

Page 59: ...project if you delete a project the processes it contains are also delete 2 This area is for the process settings change the name of the process and write a comment a Change the name of the process or...

Page 60: ...n to save the changed settings b Button to reset to factory settings the tool holder name changed to the serial number from the tool holder 2 c 2 In this range the information about the tool holder a...

Page 61: ...er before cleaning To clean the display use a cloth slightly moistened with a mild cleaning agent Do not wipe the touch display with a cloth or sponge that could scratch the surface Clean the touch di...

Page 62: ...the Tablet Decrease distance iTENDO Tablet Obstacles prevent stable connection Position the Tablet differently trying to avoid large bodies of water operating personnel a lot of metal layers between i...

Page 63: ...ible faults with the iTENDO Malfunction occuring error Possible reason Measures to resolve Tool is not sufficiently clamped in the tool holder Shaft does not correspond the requirements Check shaft an...

Page 64: ...dle SW5 1 9205660 Allen key with cross handle SW6 1 9799133 Coolant Tube HSK A63 M18X1 1 9799153 Key for Coolant Tube HSK A63 1 Intermediate sleeve s 0207920 Intermediate sleeve GZB S 20 3 KD 1 020792...

Page 65: ...Editions and changes 01 00 Ident Nr 1494155 en 65 10 Editions and changes Change date Edition Change from Change description 18 11 2021 1 0 Michelle Lieberherr Startup...

Search results

Summary of Contents for 1494155

Reviews:

Related manuals for 1494155

Brands by name

Popular brands

SCHUNK 1494155, Original Operating Instructions

Search results

Summary of Contents for 1494155

Reviews:

Related manuals for 1494155

Brands by name

Popular brands