Translation of the original manual
Assembly and operating manualKLM
Linear module
Page 1: ...Translation of the original manual Assembly and operating manual KLM Linear module...
Page 2: ...tions for the purpose of technical improvement Document number 389173 Version 03 00 06 02 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family...
Page 3: ...2 5 Environmental and operating conditions 9 2 6 Personnel qualification 9 2 7 Personal protective equipment 10 2 8 Notes on safe operation 10 2 9 Transport 11 2 10 Malfunctions 11 2 11 Disposal 11 2...
Page 4: ...3 Dust cover 27 6 4 Rod lock 27 7 Troubleshooting 29 7 1 Module does not move 29 7 2 End position signal not present 29 7 3 Linear module proposes at the end positions 29 7 4 Payload swings in the fin...
Page 5: ...manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents...
Page 6: ...s operating manual applies to the following variations KLM intermediate stop ZZA on the piston side KLM intermediate stop ZZA on the piston rod side 1 2 Warranty If the product is used as intended the...
Page 7: ...hich accessory articles can be used with the corresponding product variants see catalog data sheet 1 4 1 Sensors Overview of the compatible sensors Designation Size Type Inductive proximity switches 2...
Page 8: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for...
Page 9: ...roperty damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operating manual Observe the...
Page 10: ...es when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling of...
Page 11: ...til the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 11 Disposal Handling of disposal The i...
Page 12: ...ention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stand...
Page 13: ...through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly ac...
Page 14: ...ury or death Take appropriate protective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the syst...
Page 15: ...oke 1 13 2 4 9 12 57 IP rating 40 Noise emission dB A 72 Pressure medium Compressed air 10 m dry non condensing oiled or not oiled Compressed air compressed air quality according to ISO 8573 1 7 4 4 M...
Page 16: ...etraction is prevented Pay attention to emergency shutdown facilities Pay attention to what will happen after an emergency stop or abnormal stoppage Ensure that nobody can be placed at risk or be inju...
Page 17: ...re is no residual energy in the system Check the evenness of the bolting surface The figure refers to the whole bolting surface Requirements for the evenness of the bolting surface Zul ssige Unebenhei...
Page 18: ...ons KLM 25 1 Connection linear module 2 Connection assembly 34 On both connecting surfaces Assembly options KLM 50 1 Connection linear unit 2 Connection assembly 34 On both connection surfaces 35 back...
Page 19: ...nection assembly 34 On both connection surfaces 35 back 90 Through bore in end plate and threaded into the base body one side only Assembly options KLM 300 1 Connection linear module 2 Connection Asse...
Page 20: ...E Observe the requirements for the air supply Technical data 15 Operation is possible without restrictions with oiled or unoiled compressed air Use connecting pipes of a cross section that is larger t...
Page 21: ...tment of the shock absorber strocke 23 Observe the specifications in the catalog data sheet Check technical specifications Do not use the linear module until you have determined that it is in perfect...
Page 22: ...Open exhaust throttle valve until the product starts to move Continue to open the exhaust throttle valve incrementally until the movement decelerates smoothly If the speed is too low the product will...
Page 23: ...t time Time T Damping The shock absorber stroke is too long and the end position is reached too slowly Movement Target position End position Target time Time T Damping The shock absorber stroke is too...
Page 24: ...if necessary Orientation of the end plates 6 1 Final positions The following components are available for stroke limitation damping and monitoring of end positions LMAS stop screw LMST shock absorber...
Page 25: ...be readjusted Retighten the clamping screw 5 after setting the desired stroke Max permitted screw tightening torque with strength class 8 8 KLM 25 1 5 Nm KLM 50 1 5 Nm KLM 100 3 0 Nm KLM 300 5 9 Nm Th...
Page 26: ...hment KLM rod side Intermediate stops execution 1 Execution 1 is shown In execution 2 the entire intermediate stop is mounted on the other side of the module It is also possible to equip a linear modu...
Page 27: ...unt fastening elements for the piston rod 6 4 Rod lock WARNING The rod lock is not a safety component for personal protection in the sense of the Machine Directive CAUTION Damage to the rod lock due t...
Page 28: ...M5 G1 8 Remove face plate 3 and cover plate 4 The cover plate 4 is no longer required Install the completely installed rod lock 2 on the product Lubricate wiper ring Maintenance and care 30 Mount the...
Page 29: ...initiation cable 7 3 Linear module proposes at the end positions Possible cause Corrective action Damping wrong adjustet Adjust stop screw Shock absorber defective Change the shock absorber Stroke sp...
Page 30: ...ange the seals If necessary The seals are included in the seal kit Spare parts 30 Grease Isoflex Topas NCA 52 or equivalent 8 1 Spare parts 8 1 1 KLM 25 As standardized wearing a set of seals is avail...
Page 31: ...ponents are available individually according the sectional drawings Order numbers as in the following example Part no 1 KLM 50 H075 01 8 1 3 KLM 100 As standardized wearing a set of seals is available...
Page 32: ...s is available With the gasket set all gaskets are included in the delivery Order of the seal set LMDI 300 only for the stroke variants 50 150 250 All other wearing parts and individual components are...
Page 33: ...0314415 0 314416 0314017 0314018 0314019 0314020 0314021 0314022 0314417 0314418 0314419 0314420 0314421 0314422 0314550 0314554 0314558 0314562 0314566 0314570 The partly completed machine may not b...
Page 34: ...22 0314550 0314554 0314558 0314562 0314566 0314570 To be provided by the System Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Re...
Page 35: ...s of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interloc...
Page 36: ...n from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmeti...
