Schulte FX-742 Operator'S Manual Download Page 53

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ASSEMBLY

FX-742 07/16

Assembly Section 3-7

ASSEMBL

DRIVELINE SHIELD CHAINS

Attach CV shield chain to tractor or cutter hitch
allowing sufficient slack for turning.

IMPORTANT

: OSHA, ASABE, and SAE standards

require that all rotating shafts be guarded against
contact. The unchained plastic shields can rotate
with the driveline, but must stop when they contact
another object.

NOTE:

Driveline Shields may also be chained to

the gearbox cone using the supplied chains.

The shields

must

be regularly greased and

checked that they rotate freely on the driveline.
Refer to the Lubrication section for greasing
intervals.

GEARBOX LAYOUT & BLADE ROTATION

Summary of Contents for FX-742

Page 1: ...D UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com sve 0 00 FX 742 Rotary Cutter Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306 ...

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Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...uester Address _________________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model _________________________Serial Number ________________________ Date Purchased _______________________Dealer Salesperson ____________________ Dealership Name ______________________Dealership Location ______...

Page 5: ...efore operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide...

Page 6: ... operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pum...

Page 7: ...s 1 15 DECAL LOCATION 1 16 DECAL DESCRIPTION 1 18 Federal Laws and Regulations 1 27 INTRODUCTION SECTION 2 1 Equipment Specifications 2 3 KEY OPERATION POINTS 2 4 Operating Noise Level Sound Pressure 2 4 ASSEMBLY SECTION 3 1 GENERAL 3 2 CHAIN GUARDS 3 2 HYDRAULIC CIRCUITS 3 3 Wing System 3 3 Phasing System 3 4 TRANSPORT LIGHTS 3 5 Installation of Lights 3 5 Wiring of Lights 3 6 DRIVELINE SHIELD CH...

Page 8: ...ion 4 26 DRIVING THE TRACTOR AND IMPLEMENT 4 29 Starting the Tractor 4 30 Brake and Differential Lock Setting 4 30 Operating the Cutter Wings 4 30 Driving the Tractor and Mower 4 31 Crossing Ditches and Steep Inclines 4 32 OPERATING THE TRACTOR AND IMPLEMENT 4 33 Foreign Debris Hazards 4 34 Bystanders Passersby Precautions 4 34 Engaging the Power Take Off PTO 4 35 PTO RPM and Ground Speed 4 36 Ope...

Page 9: ...tallation 5 11 SLIP CLUTCHES 5 12 Disassembly 5 12 Reassembly 5 13 HUBS SPINDLES 5 15 Greasing and Installation 5 15 Tightening Instructions for 517 511 Hubs 5 16 HYDRAULIC HOSES 5 18 STORAGE 5 20 PROPER TORQUE FOR FASTENERS 5 20 NUTS BOLTS 5 21 ...

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Page 11: ...Safety Section 1 1 2016 Alamo Group Inc SAFETY SECTION ...

Page 12: ... situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machin...

Page 13: ...ration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for t...

Page 14: ... mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS...

Page 15: ...SH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will st...

Page 16: ...ty 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in ...

Page 17: ...lades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades...

Page 18: ...LY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts ...

Page 19: ...issing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping ...

Page 20: ...TOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before proceedi...

Page 21: ...cting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY fr...

Page 22: ... of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into bur...

Page 23: ...ort for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IM...

Page 24: ...ng on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mowe...

Page 25: ...ake yourself aware of any area underwater or underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material collecting on the Implement make certain that this material is removed before traveling on public roadways STL 7 To prevent tipping of Implement when stored in folded position use carrying...

Page 26: ...SAFETY FX 742 07 16 Safety Section 1 16 2016 Alamo Group Inc SAFETY DECAL LOCATION ...

Page 27: ...DANGER Guard Missing 22 226 436 1 DANGER Multi Hazard Rotary Cutters 23 226 438 1 WARNING Multi Hazard Trailing Units 24 226 441 1 DANGER Operate Machine at 1000 RPM 25 226 392 2 NAME FX 742 Logo 26 226 393 10 INFORMATION Maximum 90 PSI 27 226 437 14 DANGER Chain Guard Missing 28 226 395 1 INSTRUCT Transport Lock Up 29 226 396 1 INSTRUCT Left Wing This Side Up 30 226 397 1 INSTRUCT Right Wing This...

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Page 36: ...SAFETY FX 742 07 16 Safety Section 1 26 2016 Alamo Group Inc SAFETY ...

Page 37: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befor...

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Page 39: ...Introduction Section 2 1 2016 Alamo Group Inc INTRODUCTION SECTION ...

Page 40: ...ective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from the...

Page 41: ...en a stationary object is hit Slip clutches are installed on each gearbox for additional protection Front and rear discharge shields are included as standard equipment Equipment Specifications Cutting Width 42 ft 12 8 m Blade Tip Speed Transport Width 118 in 3 m 1000 RPM 16300 ft min 4970 m min Overall Width 42 9 ft 13 1 m Overall Length 24 25 ft 7 4 m Gearbox Cutting Height 2 16 in 51 406 mm T Bo...

Page 42: ...nimum of 60 between the inside of the tires make sure blades are not bent and are in good condition reduce ground speed to allow more cutting time If Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION For maximum performance and service life Always use Genuine Schulte replacement parts Operating Noise Leve...

Page 43: ... 1 years from the date of purchase Component is 1 year from the date of purchase Components include hydraulics hubs spindles blade carriers and light kits Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes and yokes Coverage applies only to manufacturer s defects when product is properly maintained and lubricated Tires and Rims are covered for 1 year against ma...

Page 44: ...l of the manufacturer Any goods which have sustained damage or deterioration due to encounters with foreign objects for which the product is not intended inadequate or faulty assembly improper or inadequate maintenance neglect or abuse Shop supplies such as the use of tools oil or grease used in the repair or replacement of a warrantable part or component Normal wearing parts such as but are not l...

Page 45: ...er Buhs Service Manager Phone 306 287 4453 Email gvenderbuhs schulte ca Tracy Zentner Warranty Administration Phone 306 287 4492 Email tzentner schulte ca Don Willenborg Quality Assurance Manager Phone 306 287 4479 Email dwillenborg schulte ca Schulte reserves the right to change and modify this warranty policy at any time ...

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Page 47: ...Assembly Section 3 1 2016 Alamo Group Inc ASSEMBLY SECTION ...

Page 48: ...nk into the slot For double chain configurations insert the middle link into the slot GENERAL Check oil level in all gearboxes before operation Refer to the Maintenance Section of this manual for recommended oil type and viscosity Lubricate all grease fittings Refer to the grease schedule of this manual Check that all nuts and bolts are in place and properly tightened Refer to the Maintenance Sect...

Page 49: ...ady assembled it is possible that the wing lift hydraulic cylinders are not completely filled with oil An indication of this is that the wing lock up pins cannot be removed freely First fully retract the wing cylinders then remove the wing lock up pins The wing lift system is marked in blue at the tractor connection Refer to the Parts Manual for a complete list of fittings and hydraulic hose part ...

Page 50: ...ulic Phasing Cylinders A hydraulic phasing cylinder system works by synchronizing the operation of a number of hydraulic cylinders so that they extend and retract at exactly the same rate This allows a multi section machine such as a rotary cutter to be raised and lowered evenly across its width Because a hydraulic cylinder has a cylinder rod attached to the piston the effective area on the rod si...

Page 51: ...all amounts of oil may leak past piston seals causing cylinders to fall out of synchronization Synchronization can be restored by fully extending cylinders and holding the circuit open for period of time TRANSPORT LIGHTS Use FLASHING WARNING LIGHTS when traveling on public roads day or night unless prohibited by law If the rotary cutter obscures the tractor warning or tail lights the rotary cutter...

Page 52: ...sion harness Plug the 3 pin plug to the red lamp and the 2 pin plug to the amber plug Plug the main harness to the input end of the light module Using plastic wire ties route the harness along the hydraulic hoses to the front of the rotary cutter Allow enough slack in the harness for turning Test the circuit The lights should operate in unison with your tractor lights If the turning lamps are oppo...

Page 53: ...uire that all rotating shafts be guarded against contact The unchained plastic shields can rotate with the driveline but must stop when they contact another object NOTE Driveline Shields may also be chained to the gearbox cone using the supplied chains The shields must be regularly greased and checked that they rotate freely on the driveline Refer to the Lubrication section for greasing intervals ...

Page 54: ...ASSEMBLY FX 742 07 16 Assembly Section 3 8 2016 Alamo Group Inc ASSEMBLY ...

Page 55: ...hine operation They hydraulic phasing cylinder kit requires one double acting hydraulic circuit for operation The system is comprised of three hydraulic cylinders with depth stop collars and allows all wheels to be raised and lowered simultaneously Before operations all air must be purged from the hydraulic lift circuit Fully raise the cutter and hold the tractor s hydraulic control lever forward ...

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Page 59: ...Operation Section 4 1 2016 Alamo Group Inc OPERATION SECTION ...

Page 60: ...REA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shield...

Page 61: ... Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating c...

Page 62: ...ntain 20 weight on front axle Power Take Off 1000 RPM 1 3 4 x 20 spline Tire Spacing Set tires minimum width of 60 inside to inside of tires 2 1 ROPS and Seat Belt The tractor must be equipped with a Factory Cab and seat belt to protect the operator from falling from the tractor and being crushed or run over by the tractor and or implement resulting in serious injury or death Only operate the trac...

Page 63: ...nd lowered with hydraulic cylinders operated by the tractor hydraulic pump The tractor operating the cutter must have two double acting hydraulic circuits operating at 2500 PSI 17 2 MPa One circuit for the operation of the phasing system and one for the wing lift system 3 3 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weig...

Page 64: ...d by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation S3PT 16 3 5 Tire Spacing Tractor tires should be set a minimum of 60 1 5 m apart measured from inside of tire to inside of tire or maximum wid...

Page 65: ...the Tractor or Implement Falling off can result in serious injury or death SG 10 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to comp...

Page 66: ...levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 002...

Page 67: ...ach the cutter safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of cutter 6 2 Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the...

Page 68: ...e organizers to allow sufficient slack for turning Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport pins to lower the cutter wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised po...

Page 69: ...activated accidentally or from hydraulic hose failure 1 Ensure wing lift cylinders are fully retracted 2 Disengage the wing lock up pins as shown in Figure Ops 627 If the pin does not move freely then the wing cylinder is not fully retracted 3 Once the wing lock up pins are disengaged lower the wings using the tractor s hydraulics 4 After the wings are fully lowered raise the FX 742 using the heig...

Page 70: ...g height 3 Shut down the tractor place the transmission in park and set the parking brake before dismounting the tractor 4 Remove or add the necessary spacers on the cylinder rod so that the cylinder returns to the preset cutting height each time the cutter is lowered 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will mak...

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Page 72: ...w divider The flow divider has a built in synchronization feature that will re phase the wings at the end of the cylinder stroke To re phase the wings continue to supply oil to the cylinders until each cylinder has reached the end of its stroke Severely uneven wings can be corrected by adjusting the counter pressure valve To even the wings lower the wings to the ground and adjust the counter press...

Page 73: ...EAR THAN THE FRONT To raise the front of the center frame back off nut A and tighten B until the correct deck pitch is achieved Retighten nut A To raise the front of the wing tighten the turnbuckle until the wing pitch matches the center section To lower the front of the center frame back off nut A and loosen nut B until the correct deck pitch is achieved Retighten nut A To lower the front of the ...

Page 74: ... a minimum engagement of 6 for non CV solid shaft drivelines 8 DRIVELINE ATTACHMENT Connect the universal joint assembly to the tractor PTO Align the quick disconnect yoke splines with the tractor PTO splines Twist the lock collar and slide the yoke into place Twist the collar back to lock on the PTO shaft IMPORTANT Pull and push on the quick disconnect yoke several times to ensure that the yoke i...

Page 75: ...eline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Pl...

Page 76: ... hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum differ...

Page 77: ...erforming service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all mo...

Page 78: ... U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited...

Page 79: ...nd illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure ...

Page 80: ... in the maintenance section OPS R 0010_A Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level using dipstick level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_G Ensure each hydrau...

Page 81: ... mower tire condition wheel bearings and lug nut torque OPS R 0014_B Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Inspect the condition of the deck skid...

Page 82: ...OPERATION FX 742 07 16 Operation Section 4 24 2016 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 83: ...ent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface...

Page 84: ...E BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replac...

Page 85: ...t of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seat...

Page 86: ...ty decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Dri...

Page 87: ...ing and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of ...

Page 88: ...differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increa...

Page 89: ...he tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When t...

Page 90: ...ing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted with...

Page 91: ... TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operato...

Page 92: ...e mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any need...

Page 93: ...vetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine sp...

Page 94: ...ficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut ...

Page 95: ...drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Ne...

Page 96: ...of the U joints occurs Sharp turns can cause premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor OPS R 0027_E Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious haza...

Page 97: ... or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abn...

Page 98: ...ng to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal o...

Page 99: ...on and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0030 ...

Page 100: ...ng the jack mount and rotating it on the frame Tighten the jack mount bolts again Lower the parking jack and raise the implement until the tongue clevis is no longer resting on the drawbar and is supported completely by the jack Also make sure the parking jack is resting squarely on a hard level surface Remove the pin OPS R 0031_G Do not operate this Equipment with hydraulic oil or fuel leaking Oi...

Page 101: ...ection Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contamin...

Page 102: ...ntially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When rais...

Page 103: ... some more than others depending upon tire construction The amount of heat being generated by a tire depends on the speed of travel and the load on the tire The amount of heat build up in that tire is dependent upon the travel time Caution must be taken to prevent any tire from overheating The tires should be checked periodically during transport If the tires are beginning to overheat they should ...

Page 104: ... width retract the hydraulic lift cylinders The slot on the center section lug allows the center cylinder to retract and the phasing system will allow the wing cylinders to pull the tires inward NOTE Depending on the cut height the depth stop on the center section cylinder may have to be adjusted to bring the wing tires fully within the required 3 meters ...

Page 105: ... your set cutting height you may have to remove some cylinder spacers to do this 3 Once the wings have been lowered halfway to the ground fold the wings into transport position Ensure the tires on the wings do not touch each other or get compressed against anything If rear wing tires are touching or compressed use your height lift circuit to adjust their position so they are not touching on anothe...

Page 106: ...arning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extre...

Page 107: ...er type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 06 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting...

Page 108: ...tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to a...

Page 109: ... and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not mo...

Page 110: ... spline seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets Drivelines not phased correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with NLGI 000 lubricant Excessive trash build up Remove trash around gear box Bearing or gears set up improperly C...

Page 111: ...actor tires push grass down Adjust your tractor wheel spacing Refer to Operation section Damaged Mower pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut Install blades so rotation is correct Poor Shredding Excessive ground speed Raise the front of Mo...

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Page 113: ...Maintenance Section 5 1 2016 Alamo Group Inc MAINTENANCE SECTION ...

Page 114: ...adder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement f...

Page 115: ...and guards in place and in good condition LUBRICATION Grease points around the cutter will be identified by one of the following greasing decals In some cases multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cuttersh...

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Page 117: ...t on a level surface and lower the wings Install the center lock pin and block the unit to prevent falling or rolling 2 Remove the drain plug and drain out oil Drain plug is accessed from under the cutter 3 Reinstall the drain plug 4 Remove the vent plug from top and the lower plug on the side of the gearbox 5 Fill gearbox until oil level reaches the bottom of the hole in the side where the plug w...

Page 118: ...eck gearbox oil level frequently Steady loss of oil will indicate damaged seals which should be replaced immediately to prevent ruining the gearbox Gearbox oil should meet the following specifications API Service Classifications GL 5 Military Specification MIL L 2105C Consult the following chart for the oil viscosity recommendations NOTE Use SAE 80 90Gear Oil ...

Page 119: ...he shaft At least once per year more often in dusty or dirty conditions the shielding should be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If the universal joint sliding members are allowed to dry out to the point where two halves can not slip freel...

Page 120: ...casionally monthly pull the universal joint halves apart and apply grease to all sides of the shaft At least once per year more often in dusty or dirty conditions the shielding should be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If sliding members ...

Page 121: ...m the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If the universal joint sliding members are allowed to dry out to the point where two halves cannot slip freely damage to the rotary cutter or tractor may occur Cutter Frame This rotary cutter uses Greaseless Garmax MLG bushings and nitrided p...

Page 122: ...n PTO disengaged PTO input shaft removed and the cutter blocked in the raised position Mnt R 0003 Blade Installation When installing blades use new blade bolts and blade nuts Always replace blades in matched sets A 1 5 8 socket can be used to torque blade bolts to 600 foot pounds dry assembly You will need at least 3 feet of leverage to be able to do this Check blade bolt torque after the first 10...

Page 123: ...an be inserted To aid in alignment mark a line on the bottom of the gearbox shaft parallel with the cotter key hole Rotate the blade carrier until the slots are parallel to the mark The pan may need to be spun 180 so the splines match A 2 1 16 socket can be used to torque the M36 nut to 600 ft lbs 814 Nm dry assembly Strike the carrier on the hub several times with a heavy hammer to seat the hub U...

Page 124: ...te supplier so they should not be adjusted by the dealer or end user After an extended period 4 to 6 months of not being used the clutches should be taken apart to ensure all parts are movable and all surfaces are free of rust To service the clutch and or change the linings follow these steps Disassembly 1 Remove the tapered pin 2 Loosen the perimeter bolts on the clutch evenly and progressively t...

Page 125: ... 3 Separate the parts and inspect for signs of corrosion cracks and rust 4 Clean the parts using brake cleaner and a wire brush 5 Inspect the thickness of the friction linings and replace them if they are less than 2 5 mm in thickness new friction linings are 3 2 mm thick Reassembly ...

Page 126: ...he indicator ring Do not compress the indicator ring 5 Back off the nuts slightly to allow the indicator ring to move This will ensure that there is not pressure on the indicator ring and the proper torque is applied to the spring plate 6 Reinsert the tapered pin into the hub The clutch will now have approximately 60 to 70 of its torque value This torque value will increase to its intended value a...

Page 127: ...ase Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub with grease Grease needs to cover complete surface area inside hub but does not need to fill cavity 3 Smear grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install the ...

Page 128: ...p with hole in axle If notch will not line up back off nut to next notch 2 Put the cotter pin in the axle hole Before bending the cotter pin spin the hub The hub should free wheel from 1 to 2 full turns 3 If the hub spins the right amount finish installing the cotter pin by bending the ends 4 Coat the inside of the dust cap with a thin coat of grease by using your finger Then install on hub using ...

Page 129: ...ansport some more than others depending upon tire construction The amount of heat being generated by a tire depends on the speed of travel and the load on the tire The amount of heat build up in that tire is dependent upon the travel time Caution must be taken to prevent any tire from overheating The tires should be checked periodically during transport If the tires are beginning to overheat they ...

Page 130: ...st MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSUR...

Page 131: ...ved 10 Slowly loosen the hydraulic hose connection to the cylinder 11 Remove the other cylinder pin and remove the cylinder The cylinder may be heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 12 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 13 Install t...

Page 132: ...Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and...

Page 133: ...ns roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace lock nuts with nuts and lockwashers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry asse...

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Page 147: ...SEGURIDAD FX 742 07 16 Sección de Seguridad 1 16 2016 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 148: ...leccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular gara...

Page 149: ...sde la tierra ASEGÚRESE de estar bien apoyado sobre superficies sólidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre cómo manipular los lubricantes solventes limpiadores y otros agentes químicos NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o c...

Page 150: ... visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material co...

Page 151: ...icar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor N...

Page 152: ...ma QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las man...

Page 153: ...A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionamien...

Page 154: ...se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensamblaj...

Page 155: ...ÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloque ...

Page 156: ...les de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSP...

Page 157: ...ar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA a una altura intermedia INSPECCIONE y quite el residuo restante PASE LA CORTADORA a la altura final PROTECCIÓN CONTRA OBJETOS ARROJADOS DE LA CORTADORA MANTENGA todos los protectores contra objetos arrojados en su lug...

Page 158: ...or y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo...

Page 159: ... equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y ...

Page 160: ...E OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VELOC...

Page 161: ... producir al operar este equipo Indica una situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Identifica instrucciones o procedimientos específic...

Page 162: ...Sección de Seguridad 1 1 2016 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

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Page 164: ...erte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ext...

Page 165: ..._____ Dirección del solicitante _____________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ___________________________ Modelo de cortadora ________________________Número de serie ________________________ Fecha de compra __________________________ Vendedor del distribuidor _________________ Nombre del distribuidor __________...

Page 166: ...pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Schulte Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y solicite la ...

Page 167: ...o y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento su ...

Page 168: ...CON ALETA FLEXIBLE Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Segurida...

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