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Schulte 2 Series, Operator'S Manual

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Schulte 2 Series Operator'S Manual Download Page 49

ASSEMBLY

FX-1800/FX-1200   07/20

Assembly Section 3-3

© 2020 Alamo Group Inc.

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HYDRAULIC CIRCUITS

Adjust the hoses in the hose organizer to allow sufficient slack for turning. Ensure the hoses will not contact the

driveline, will not bind while turning or can become pinched. 
Route the left wing hoses over the center lock bar and fasten to the hose clamp. Wrap the hose sections into

hook-and-loop hose wrap.

WING SYSTEM

If the rotary cutter has been supplied to you already assembled it is possible that the wing lift

hydraulic cylinders are not completely filled with oil. 

First fully retract the wing cylinders then remove the wing lock up pins.
The wing lift system is marked in blue at the tractor connection.
Refer to the Parts Manual for a complete list of fittings and hydraulic hose part numbers.

NEVER FORCE THE WING LIFT LOCK PINS OUT OF THEIR LOCK POSITION AS THE

WINGS MAY SUDDENLY DROP CAUSING INJURY OR EVEN DEATH

Summary of Contents for 2 Series

Page 1: ... times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com sve 0 00 FX 1800 FX 1200 Series 2 Rotary Cutter Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1...

Page 2: ......

Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...Address ______________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model ____________________________Serial Number ____________________________ Date Purchased ___________________________Dealer Salesperson _________________________ Dealership Name _________________________ Dealership Locat...

Page 5: ...efore operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide...

Page 6: ... operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pum...

Page 7: ...D REGULATIONS 1 29 INTRODUCTION SECTION 2 1 Equipment Specifications 2 3 KEY OPERATION POINTS 2 4 Operating Noise Level Sound Pressure 2 4 ASSEMBLY SECTION 3 1 GENERAL ASSEMBLY 3 2 Chain Guards 3 2 Tires 3 2 HYDRAULIC CIRCUITS 3 3 WING SYSTEM 3 3 HYDRAULIC LIFT SYSTEM 3 4 DRIVELINE SHIELD CHAINS 3 4 PRECISION CLEVIS C000 360 3 5 Equal Angle Hitch 3 5 TRACTOR SHAFT 3 6 TRANSPORT LIGHT KIT S000 085 ...

Page 8: ...ction Service 4 20 Mower Pre Operation Inspection Service 4 20 Cutting Component Inspection 4 24 Blade Bolt Inspection 4 26 DRIVING THE TRACTOR AND IMPLEMENT 4 29 Starting the Tractor 4 30 Brake and Differential Lock Setting 4 30 Operating the Cutter Wings 4 30 Transport Position 4 31 Operating Position 4 31 Driving the Tractor and Mower 4 32 Crossing Ditches and Steep Inclines 4 33 OPERATING THE ...

Page 9: ...L 5 14 Blade Installation 5 15 Blade Bolt Inspection 5 15 BLADE CARRIER REMOVAL 5 16 Blade Carrier Installation 5 16 HUBS SPINDLES 5 17 Greasing and Installation 5 17 Tightening Instructions for 517 511 Hubs 5 18 Tires 5 18 HYDRAULIC HOSES 5 19 Flex Wing Hydraulic Cylinder Replacement Instructions 5 20 STORAGE 5 21 PROPER TORQUE FOR FASTENERS 5 21 NUTS BOLTS 5 22 ...

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Page 11: ...Safety Section 1 1 2020 Alamo Group Inc SAFETY SECTION ...

Page 12: ...equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent death or serious injury from unsafe practices Indicates a hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates a hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates a hazardous situation th...

Page 13: ...TAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph AD...

Page 14: ...rom mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTAND...

Page 15: ... PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will...

Page 16: ...posing the operator and bystanders to health risks Always wear required OSHA approved Personal Protective Equipment PPE when cleaning or removing potentially hazardous material from equipment 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining ...

Page 17: ...f blades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged bla...

Page 18: ...n ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving pa...

Page 19: ... broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline ...

Page 20: ...s STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before proce...

Page 21: ...orking on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses with side shields marked with ANSI Z87 and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP...

Page 22: ...ype of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into ...

Page 23: ...nsport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND...

Page 24: ...T WEAR SAFETY GLASSES with side shields marked with ANSI Z87 PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES with side shields marked with ANSI Z87 when servicing hot components AVOID CONTACT...

Page 25: ...rn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades...

Page 26: ...ts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Schulte warranties and present a safety hazard Use genuine Schulte parts for economy and safety SPSI 1 SEE YOUR SCHULTE DEALER ...

Page 27: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 17 2020 Alamo Group Inc SAFETY Decal Location ...

Page 28: ...1200 18 226 436 1 1 DANGER Rotary Multi Hazard 19 226 437 7 4 DANGER Chain Guard Missing 20 226 438 1 1 WARNING Trailing Unit Multi Hazard 21 226 440 1 1 DANGER Multi Hazard 540 RPM 22 226 441 1 1 DANGER Multi Hazard 1000 RPM 23 226 442 2 2 DANGER Guard Missing 24 226 443 2 1 DANGER Crushing Hazard 25 226 444 1 1 WARNING Genuine Parts 26 226 446 2 2 DANGER Guard Missing Cone Shield 27 226 459 2 2 ...

Page 29: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 19 2020 Alamo Group Inc SAFETY Decal Description ...

Page 30: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 20 2020 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 21 2020 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 22 2020 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 23 2020 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 24 2020 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 25 2020 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 26 2020 Alamo Group Inc SAFETY ...

Page 37: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 27 2020 Alamo Group Inc SAFETY ...

Page 38: ...SAFETY FX1800 FX1200 07 20 Safety Section 1 28 2020 Alamo Group Inc SAFETY ...

Page 39: ...connect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery be...

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Page 41: ...Introduction Section 2 1 2020 Alamo Group Inc INTRODUCTION SECTION ...

Page 42: ... effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from...

Page 43: ...l Width 190 137 Overall Length 202 202 Cutting Height 1 75 16 75 44 5mm 425mm HP Required Min 50HP 37 kW 45HP 34kW Tractor HP 85HP 63 kW 80HP 60kW Weight 4563 lbs 2069 kg 4313 lbs 2319 kg 5113 lbs 2319 kg 4863 lbs 2205 kg Hitch Weight 1702 lbs 772 kg 1602 lbs 727 kg Tractor PTO Speed 540 or 1000 RPM Cutting Cap Max 4 101 6 mm Output Shaft 2 38 60 3 mm FX1800 FX1200 Gearbox Rating Divider 260 HP 19...

Page 44: ...d be cut at 5 to 6 mph If full PTO rpm cannot be maintained use one lower gear Corn yield of 180 bu per acre will require a minimum of 105 PTO horsepower to shred at 5 to 6 mph To maintain the suggested 5 to 6 mph ground speed when cutter is equipped with deck rings a minimum PTO horsepower of 115 is recommended If Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH TH...

Page 45: ... Government Use Structural Warranty is 1 year from the date of purchase Component is 1 year from the date of purchase Components include hydraulics hubs and spindles blade carriers and light kits Refer to Gearbox Driveline and Power Shaft warranty sections Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes and yokes Coverage applies only to manufacturer s defec...

Page 46: ... encounters with foreign objects for which the product is not intended inadequate or faulty assembly improper or inadequate maintenance neglect or abuse Shop supplies such as the use of tools oil or grease used in the repair or replacement of a warrantable part or component Normal wearing parts such as but are not limited to safety chains belting clutch linings blades and tire wear THE WARRANTY CL...

Page 47: ...Assembly Section 3 1 2020 Alamo Group Inc ASSEMBLY SECTION ...

Page 48: ...e or double chain guards Use the Parts Manual for chain guard locations on the rotary cutter If your machine is equipped with single safety chains insert the first link of the 5 link chain into the first slot of the chain rail If your machine is equipped with double safety chains 9 links insert the 5 middle link into the first slot of the chain rail Once you have the link inserted slide the 1 4 ro...

Page 49: ...the hose sections into hook and loop hose wrap WING SYSTEM If the rotary cutter has been supplied to you already assembled it is possible that the wing lift hydraulic cylinders are not completely filled with oil First fully retract the wing cylinders then remove the wing lock up pins The wing lift system is marked in blue at the tractor connection Refer to the Parts Manual for a complete list of f...

Page 50: ... control lever forward for 5 minutes to allow oil to fully circulate through the hydraulic circuit DRIVELINE SHIELD CHAINS Attach CV shield chain to tractor or cutter hitch allowing sufficient slack for turning IMPORTANT OSHA ASABE and SAE standards require that all rotating shafts be guarded against contact The unchained plastic shields can rotate with the driveline but must stop when they contac...

Page 51: ...CKED TO THE HITCH Equal Angle Hitch The equal angle hitch is designed to fit ASABE CAT II and CAT III drawbars Adjust the width of the hitch block spacer plates using the provided shims Remove the 1 2 bolts and place the shims between the spacer plates and hitch block to accommodate narrow drawbars Adjust the spacer plates so the hitch block fits snug on the drawbar 1 8 clearance is acceptable Whe...

Page 52: ...y cutter obscures the tractor warning or tail lights the rotary cutter MUST be equipped with a transport light kit Check local highway regulations concerning moving machinery on highways Installation of Lights Lock the rotary cutter into transport position Bolt the light frames to the center beam using the supplied 3 8 bolts washers and locknuts Install the lamps onto the light frames with the amb...

Page 53: ...route the harness along the hydraulic hoses to the front of the rotary cutter Allow enough slack in the harness for turning Test the circuit The lights should operate in unison with your tractor lights If the turning lamps are opposite to the tractor reverse the output to extension harness connections If the lights do not work at all check all connections are snug ...

Page 54: ...ASSEMBLY FX 1800 FX 1200 07 20 Assembly Section 3 8 2020 Alamo Group Inc ASSEMBLY GEARBOX LAYOUT BLADE ROTATION CW Pan Machine 540 RPM CW Pan Machine 1000 RPM ...

Page 55: ...onto the cutter as shown on Figure AsmP R 0465 The hitch must be flipped down into working position and pinned to the tension link Care should be taken when flipping the hitch down as it is heavy and will want to fall when it over centers so a lifting device should be used Line up the tension link and the hitch as shown in Figure AsmP R 0125 Use the 1 washer and cotter pin that are provided to att...

Page 56: ...ng The adjustable shrouding goes on the outside of the fixed shrouding 3 The fixed shrouding on the wing sections is attached to the cutter using the mounting holes Attach with two 1 2 x1 1 2 bolts two 1 2 washers and two 1 2 locking flange nuts per wing 4 The adjustable shrouds on the wing sections are attached to the fixed shrouds using the slots on the adjustable shrouds and the mounting holes ...

Page 57: ...ASSEMBLY FX 1800 FX 1200 07 20 Assembly Section 3 11 2020 Alamo Group Inc ASSEMBLY CW FIXED KNIFE MACHINE 540 RPM CW FIXED KNIFE MACHINE 1000 RPM ...

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Page 59: ...Operation Section 4 1 OPERATION SECTION ...

Page 60: ...sed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper cutter use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a flex wing rotary cutter and are not necessarily of a FX 1800 FX 1200 cutter Some pictures may show shields removed for picture clarity NEVER ...

Page 61: ...ctive Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses with Side Shields marked with ANSI Z87 Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mas...

Page 62: ...er The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut terrain condition operator experience condition of the mower and tractor and other factors The recommended tractor HP for the FX 1800 is 85 HP minimum 50 HP The recommended tractor HP for the FX 1200 is 80 HP minimum 45 HP Operating the mower with a tractor that does not have eno...

Page 63: ...r use 2 6 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through...

Page 64: ...d by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation S3PT 16 2 8 Tire Spacing Tractor tires should be set a minimum of 60 1 5 m apart measured from inside of tire to inside of tire or maximum wid...

Page 65: ... on the Tractor or Implement Falling off can result in serious injury or death SG 10 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to ...

Page 66: ...ol levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmiss...

Page 67: ...urn off the tractor engine place the tractor in park and set the parking brake before dismounting 4 To attach the Cutter insert the hitch pin through the drawbar and tongue clevis Once the pin is inserted attach the snap ring pin through the hole on the hitch pin and snap in place 5 Securely attach the cutter safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the t...

Page 68: ...ded Place control levers in the float position and repeat process a second time Ensure wings are entirely supported by the cylinder before removing the transport pins NEVER drive out pins or remove pins that have tension on them 5 2 Safety Tow Chain If the implement is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the implement must be ...

Page 69: ...th oil Actuate the handle of the ball valve so it is in line with the ball valve body This will allow oil to flow freely to the wing hydraulic lift circuit Fully retract the cylinders to ensure the cylinders are in the proper location of the floating lug and to ensure they are full of oil Once the cylinders are fully retracted you may extend the cylinders which in turn lowers the wings 6 SETTING T...

Page 70: ...mounting 4 Adjust the center section hydraulic cylinder depth stop collar to set the cutting height so that the cylinder returns to the preset cutting height each time the mower is lowered It might be necessary to use spacer rings not provided with the depth stop collar in order to preset the mower for higher cutting heights 6 2 Leveling Wing 1 The center section height should be set before adjust...

Page 71: ... HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material Fixed Knife Units Mower should be operated with the deck approximately level to 3 4 LOWER IN THE FRONT THAN IN THE REAR Operating the mower at this pitch will allow the mower to more evenly distribute the cu...

Page 72: ...he rear of the lift rod and adjust them until the proper deck pitch is set Once the deck pitch is set retighten the jam nut 6 4 Shrouding Kit The shrouding on the FX 1800 includes a fixed component and an adjustable component For a wider material distribution the shrouds should be set to the position closest to the cutter To reduce the amount of material distributed the shrouds should be set to th...

Page 73: ...lockwise blade rotation on the left wing EXAMPLES If there is material buildup in Sections B E raise shrouds 1 5 to allow some material out sooner If more material is found in Sections A B and less in C D then shroud 2 can be lowered to allow less material from the enter section If a lot of material is found in sections A F then lower the rear end of shrouds 1 5 to bring more material around towar...

Page 74: ... balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together ...

Page 75: ... driveline halves Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged If the engaged length is less than 6 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the req...

Page 76: ...ake a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum d...

Page 77: ...before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all m...

Page 78: ...n OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not li...

Page 79: ...d and illegible decals OPS U 0011_A Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are se...

Page 80: ...ect each gearbox oil level using dipstick level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_M Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in pl...

Page 81: ...tion wheel bearings and lug nut torque OPS R 0014_B Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Check maintenance section for proper torque Inspect the...

Page 82: ...OPERATION FX 1800 FX 1200 07 20 Operation Section 4 24 2020 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 83: ... prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s su...

Page 84: ... BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever r...

Page 85: ...fety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition D...

Page 86: ...ghts function properly tractor implement The SMV Sign is clean and visible tractor implement The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is in place an...

Page 87: ...teering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed...

Page 88: ...tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increa...

Page 89: ...of overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn STI 02 9 5 Operating Position To lower the wings remove the transport lock braces and secure braces on storage br...

Page 90: ...and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning especially if the wings are lowered To avoid overturns drive the tractor with car...

Page 91: ...pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted ...

Page 92: ... THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the ope...

Page 93: ...tacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately ...

Page 94: ... drivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engin...

Page 95: ...and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the require...

Page 96: ...clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you...

Page 97: ...ld cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline Stay alert and watch for trees power lines posts signs and all...

Page 98: ...nto gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will...

Page 99: ...do a better job picking up and cutting the grass tramped in the right track than in the left track The counter clockwise rotating blade set will do a better job picking up and cutting the left track than it will the right track 10 7 Roadway Cutting Against Traffic NOTE The following description is for a single lane highway one lane of traffic in each direction If the FX315 with standard rotation i...

Page 100: ...e left clockwise help to lift or stand up the grass that has been tramped by the tractor while it is being cut The clockwise center section rotation helps to lift the grass in the right track which is lower in the ditch where the growth tends to be heavier This blade rotation set up directs material into the ditch away from the road FX 315 standard blade rotation is designed for optimum cutting wi...

Page 101: ...mowing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable met...

Page 102: ...ocation and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R ...

Page 103: ... and forth several times Remove the jack from its storage location on the wing and mount it to the hitch using the stub provided Lower the parking jack and raise the implement until the tongue clevis is no longer resting on the drawbar and is supported completely by the jack Also make sure the parking jack is resting squarely on a hard level surface Remove the pin OPS R 0031_M Do not operate this ...

Page 104: ...enance section Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other ...

Page 105: ...n result in serious injury or death SG 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain at least 1 clearance between the driveline and mower deck If additional mower deck height is n...

Page 106: ...aking an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds For towing speeds refer to Chart 1 in the Tires and Wheels Section OPS U 0018_SI 13 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadwa...

Page 107: ...truction The amount of heat being generated by a tire depends on the speed of travel and the load on the tire The amount of heat build up in that tire is dependent upon the travel time Caution must be taken to prevent any tire from overheating The tires should be checked periodically during transport If the tires are beginning to overheat they should be allowed to cool and the travel speed should ...

Page 108: ...re assembled onto the winch or you are replacing your cable for any reason please follow the instructions below 1 Place the cable through the hole on the winch as shown in Figure Ops 1541 2 Now bolt the cable to the winch using the retaining plate and the two carriage bolts two lock washers and nuts as shown in Figures Ops 1542 Ops 1543 Sharp objects such as wire can cut your fingers ...

Page 109: ...ow have someone hold the end of the cable taught while another person winds the winch This will ensure that the cable is wound snugly onto the winch When the cable is getting close to being completely wound onto the winch place the eye of the cable over the storage location and then finish tightening the cable Figure Ops 1545 5 If you want to use the winch to lift the wing first loosen the cable o...

Page 110: ...OPERATION FX 1800 FX 1200 07 20 Operation Section 4 52 2020 Alamo Group Inc OPERATION 6 Remove one small cylinder rod spacer and one larger cylinder rod spacer that are provided shown in Figure Ops 1550 ...

Page 111: ...20 Alamo Group Inc OPERATION 7 Place the small and large cylinder spacer onto the wing cylinder as shown in Figure Ops 1551 8 Unwind the winch to let out enough cable so that you can hook the eye of the cable over the lifting hook that is provided on the wing ...

Page 112: ... you raise it with the winch See Figure Ops 1553 10 Once you have the wing raised insert the safety lock up bar You should never use the winch as a locking device always insert the lock up bar The two bars are bolted onto the rear of the winch stand Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or ina...

Page 113: ... wing if necessary When complete put the winch back in its storage location 14 To lower the wings with the winch kit place the cable eye of the lifting hook on the wing tighten the winch until the lock up bar is easily removable Once the lock up bar is removed slowly lower the wing to the ground During this operation ensure no person is beneath the wing or within 20 feet of the wing 15 When comple...

Page 114: ...l valve body This will prevent any oil flow to wing lift cylinders 13 4 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily desi...

Page 115: ... other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 06 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transpor...

Page 116: ...ng kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public...

Page 117: ...ly tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as...

Page 118: ...seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets with worn blades or bolts Drivelines not phased correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with proper lubricant Excessive trash build up Remove trash around gearbox Bearing or gears set ...

Page 119: ...ng Tractor tires push grass down Adjust your tractor wheel spacing Refer to Operation Section Damaged Mower pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your Tractor Operator s Manual Improper blade for direction of cut Install blades so rotation is correct Poor Shredding Excessive ground speed Raise the front ...

Page 120: ......

Page 121: ...Maintenance Section 5 1 2020 Alamo Group Inc MAINTENANCE SECTION ...

Page 122: ...PTO SHAFT WEAR SAFETY GLASSES with side shields marked with ANSI Z87 PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES with side shields marked with ANSI Z87 when servicing hot components AVOID...

Page 123: ...E any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facin...

Page 124: ...lds and guards in place and in good condition Lubrication Grease points around the cutter will be identified by one of the following greasing decals In some cases multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cutt...

Page 125: ...MAINTENANCE FX 1800 FX 1200 07 20 Maintenance Section 5 5 2020 Alamo Group Inc MAINTENANCE ...

Page 126: ...ain plug and drain out oil 4 Reinstall the drain plug and blade carrier 5 Remove the vent plug dipstick 6 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 4 1 litres 4 33 qt Do not screw in dipstick when checking oil level 7 Reinstall vent plug dipstick Dispose of old oil in accordance with the local regulations Replace oil in gearboxes after the first 50 ho...

Page 127: ...urface 3 Remove drain plug and drain out oil 4 Reinstall drain plug 5 Remove vent plug dipstick 6 Fill gearbox until oil level reaches the fill line on dipstick Capacity is approximately 2 7 litres 2 85 qt Do not screw dipstick when checking oil level 7 Reinstall vent plug and level plug 8 Dispose of old oil in accordance with the local regulations 9 Firmly close the main shield and reinstall the ...

Page 128: ... following chart for the oil viscosity recommendations NOTE Use SAE 80 90Gear Oil Grease Schedule Grease should meet the following recommendations Type of Grease A good quality NLGI 2 EP grease lithium soap base should be used For heavy duty applications a compatible grease with 3 to 5 molybdenumdisulfide additive may be used IMPORTANT Before attaching the driveline clean and grease the tractor PT...

Page 129: ...arings 2 3 pumps every 8 hours Check that the driveline shielding is not damaged and rotates freely on the driveline If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter or tractor may occur Tractor Shaft Cross Journals 2 3 pumps every 8 hours Lubricate until grease purges from underneath all four needle bearing caps Shield Reta...

Page 130: ...ches should be taken apart to ensure all parts are movable and all surfaces are free of rust To service the clutch and or change the linings follow these steps Disassembly 1 Remove the tapered pin 2 Loosen the perimeter bolts on the clutch evenly and progressively to uniformly reduce the load on the spring IMPORTANT Scan this QR Code with your smart phone to link to the ADMA Driveline Safety Manua...

Page 131: ...sh 5 Inspect the thickness of the friction linings and replace them if they are less than 2 5 mm in thickness new friction linings are 3 2 mm thick Reassembly 1 Install the bushing 3 in the flange yoke 2 Ensure it seats fully 2 Reassemble the clutch as shown in the diagram Figure Mnt R 0292 Be careful not to contaminate any of the internal parts of the clutch with grease or oil from hands or tools...

Page 132: ... 18mm Clutch Gauge fits snugly all around the clutch Do not over tighten so the gauge is loose Back off the nuts if necessary A snug fit will ensure the proper torque is applied to the spring plate 6 Reinsert the tapered pin into the hub The clutch will now have approximately 60 to 70 of its torque value This torque value will increase to its intended value as the clutch slips during operation Car...

Page 133: ...age the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating with loose blade holder will damage the blade holder and output shaft two initial tightenings are required Retighten after one hour and again after the day...

Page 134: ...ol is actuated even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt NOTE Inspect lo...

Page 135: ...h new bolts whenever replacing the Blades Blade Installation When installing blades use new blade bolts and blade nuts Always replace blades in matched sets A 1 5 8 socket can be used to torque blade bolts to 600 foot pounds dry assembly You will need at least 3 feet of leverage to be able to do this Check blade bolt torque after the first 10 hours of operation Use only original equipment blades o...

Page 136: ...he nut A flat washer may be required if the hole on the shaft and the slots on the castle nut do not line up The slots on the underside of the blade carrier must line up with the hole on the gearbox shaft so the cotter key can be inserted To aid in alignment mark a line on the bottom of the gearbox shaft parallel with the cotter key hole Rotate the blade carrier until the slots are parallel to the...

Page 137: ...ly coated with grease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub completely with grease 3 Apply grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install the dust grease seal using the right size seal driver Spread a ...

Page 138: ...e ends 4 Coat the inside of the dust cap with a thin coat of grease by using your finger Then install on hub using the right dust cap driver 5 Wipe off all excess grease from hub and axle There should not be any drag noticed when spinning a tire installed on a hub If the axle nut is too tight the rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the...

Page 139: ...WABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F TO AVOID DEATH OR SERIOUS INJURY FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before discon...

Page 140: ...elieved 12 Slowly loosen the hydraulic hose connection to the cylinder 13 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 14 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 15 Instal...

Page 141: ...rage procedures 1 Thoroughly clean the cutter 2 Lubricate the cutter as covered in Maintenance Section 3 Tighten all bolts and pins to the recommended torque 4 Check the cutter for worn or damaged parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearan...

Page 142: ...er pins roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace lock nuts with nuts and lockwashers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry...

Page 143: ...MAINTENANCE FX 1800 FX 1200 07 20 Maintenance Section 5 23 2020 Alamo Group Inc MAINTENANCE ...

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Page 145: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 32 2020 Alamo Group Inc SEGURIDAD ...

Page 146: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 31 2020 Alamo Group Inc SEGURIDAD ...

Page 147: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 30 2020 Alamo Group Inc SEGURIDAD ...

Page 148: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 29 2020 Alamo Group Inc SEGURIDAD ...

Page 149: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 28 2020 Alamo Group Inc SEGURIDAD ...

Page 150: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 27 2020 Alamo Group Inc SEGURIDAD ...

Page 151: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 26 2020 Alamo Group Inc SEGURIDAD ...

Page 152: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 25 2020 Alamo Group Inc SEGURIDAD ...

Page 153: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 24 2020 Alamo Group Inc SEGURIDAD ...

Page 154: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 23 2020 Alamo Group Inc SEGURIDAD ...

Page 155: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 22 2020 Alamo Group Inc SEGURIDAD ...

Page 156: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 21 2020 Alamo Group Inc SEGURIDAD ...

Page 157: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 20 2020 Alamo Group Inc SEGURIDAD ...

Page 158: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 19 2020 Alamo Group Inc SEGURIDAD ...

Page 159: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 18 2020 Alamo Group Inc SEGURIDAD ...

Page 160: ...SEGURIDAD FX 318 FX212 07 20 Sección de Seguridad 1 17 2020 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 161: ... seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular g...

Page 162: ...la unidad tal como se especifica en el cronograma de lubricación NUNCA lubrique ajuste o quite material mientras el equipo está en funcionamiento o movimiento AJUSTE todas las tuercas y pernos tal como se especifica INSPECCIÓN DE CUCHILLAS REEMPLACE las cuchillas dobladas dañadas agrietadas o rotas inmediatamente por cuchillas nuevas EVITE fallas de las cuchillas y que vuelen trozos de cuchillas N...

Page 163: ...lir con ANSI Z87 y GUANTES PROTECTORES y siga todos los PROCEDIMIENTOS DE SEGURIDAD al realizar tareas de servicio reparación y mantenimiento sobre el implemento Siempre USE GUANTES protectores al manipular las hojas cuchillas bordes filosos o un componente desgastado con bordes filosos Siempre USE GUANTES y GAFAS DE SEGURIDAD con protecciones laterales marcadas para cumplir con ANSI Z87 al repara...

Page 164: ...una visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material...

Page 165: ...tificar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tracto...

Page 166: ...stema QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las ...

Page 167: ...ÓN A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionam...

Page 168: ...ue se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensamb...

Page 169: ...l SÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloq...

Page 170: ...railes de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 I...

Page 171: ...or y personas presentes a riesgos de salud Siempre use el equipo de protección personal PPE aprobado por OSHA cuando limpie o retire material potencialmente peligroso de equipo 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADOR...

Page 172: ...actor y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el su...

Page 173: ...Los equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL...

Page 174: ...D DE OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VE...

Page 175: ...a situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Indica información considerada importante pero no relacionada con riesgos por ejemplo mensaj...

Page 176: ...Sección de Seguridad 1 1 2020 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

Page 177: ......

Page 178: ...erte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ext...

Page 179: ...______ Dirección del solicitante ________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ____________________________ Modelo de cortadora ________________________Número de serie ________________________ Fecha de compra __________________________ Vendedor del distribuidor __________________ Nombre del distribuidor ____________...

Page 180: ...una pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y s...

Page 181: ...n haber leído y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo im...

Page 182: ...ÓN DEL NIVEL MECÁNICAS CON ALETA FLEXIBLE Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cor...

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