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Operating instructions

Hinge safety switch

TVS 410

EN

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of the 

safety switchgear, personal hazards or damage to machin-

ery or plant components cannot be excluded. The relevant 

requirements of the standard EN 1088 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages result-

ing from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary re-

pairs, conversions and modifications to the device are strictly forbidden; 

the manufacturer shall accept no liability for damages resulting from 

such invasive work, arbitrary repairs, conversions and/or modifications 

to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

TVS 410

-11/11 

 

No. Option

Description

SK

Screw connection

CC

Cage clamps

ST1

M12 connector bottom

ST2

M12 connector top

U

adjustable switching angle

I

preset for inside assembly

A

preset for outside assembly

no assembly end stops

N

with assembly end stops

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Destination and use

The TVS 410 hinge safety switch has been designed to prevent, in con-

junction with the control part of a machine, movable safety guards from 

being opened before hazardous conditions have been eliminated. They 

are also suitable for fitting on profile sections and existing equipment.

Hinge safety switches can only be used for applications, in 

which the hazardous condition is terminated without delay 

(e.g. run-on movements) when the safety guard is opened.

The user must evaluate and design the safety chain in accordance with 

the relevant standards and depending on the required safety level.

2.4  Technical data

Standards:

 

IEC 60947-5-1; EN ISO 13849-1; 

EN 1088; BG-GS-ET-15

Enclosure:

 

Zinc diecast, enclosure cover 

self-extinguishing thermoplastic

Hinge bolt:

 

Stainless steel 1.4305

Contact material:

 

Silver, gold-plated

Protection class:

 

IP65

Contact type:

 

Change-over contact with double break Zb

Switching system:

 

A

 IEC 60947-5-1; slow action, 

NC contact with positive break

Connection:

 

Screw terminals, cage clamps, connector

Cable type:

 

solid wire

Cable section:

 

- Screw terminals:

 

min. 0.14 mm², max. 1.5 mm²

- Cage clamps: 

min. 0.25 mm², max. 1 mm²

Cable type:

 

solid and stranded wire

Cable section: 

 

- Screw terminals:

 

min. 0.25 mm², max. 1 mm², 

with conductor ferrules, 

- Cage clamps:

 

min. 0.25 mm², max. 0.75 mm² 

with conductor ferrules

Cable entry:

 

2 x M16

Positive break angle:

 

10°

Actuating speed:

 

max. 180°/0.3 s

Actuating frequency:

 

max. 1200 operations/h

Mechanical life: 

 

> 1 million operations

Ambient temperature:

 

−25 °C … + 65 °C

Utilisation category:

 

AC-15, DC-13

I

e

/U

e

:

 

2 A / 230 VAC; 

1 A / 24 VDC

U

i

:

 

250 V, 

36 V only ...ST1 and …ST2

U

imp

:

 

2.5 kV, 

0.8 kV only …ST1 and …ST2

I

the

:

 

2.5 A

U

e

 max:

 

230 VAC (…ST1 and …ST2: 24 VAC), 

24 VDC

Max. fuse rating: 

 

2 A gG D-fuse

Switching of low voltages:

 

1 mA / 5 VDC

Mechanical data (see Fig.):

 

F1 

5,000 N

 

F2 

5,000 N 

 

F3 

1,900 N 

 

F4 

800 N

F1

F2

F4

F3

      

F1

F2

F3

F4

2.5  Safety classification

Standards:

 

EN ISO 13849-1

B

10d

 (NC  contact):

 

2.000.000

B

10d

 (NO contact) at 10% ohmic contact load:

 

1.000.000

Service life:

 

20 years

MTTF

B

d x

x

h

s/h

3600

d

10d

op

op

op

n

0,1 x n

op

t

cycle

(Specifications can vary depending on the application-specific  

parameters hop, dop and tcycle as well as the load.)

Summary of Contents for TVS 410

Page 1: ...d by the manufac turer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further technical information can be...

Page 2: ...for fitting on profile sections and existing equipment Hinge safety switches can only be used for applications in which the hazardous condition is terminated without delay e g run on movements when the safety guard is opened The user must evaluate and design the safety chain in accordance with the relevant standards and depending on the required safety level 2 4 Technical data Standards IEC 60947 ...

Page 3: ...1 21 5 90 M16x1 5 51 40 6 1 55 51 51 25 5 41 5 25 5 41 5 22 11 4 4 Electrical connection 4 1 General information for electrical connection The electrical connection may only be carried out by author ised personnel in a de energised condition For the cable en try only suitable cable glands and for the connector suitable plugs with an appropriate degree of protection must be used 1 Open the enclosur...

Page 4: ...djustment tool must be inserted in the adjustment opening 1 and torn down by making lateral movements 2 with the tool Fig 7 After the desired switching point is set the opening of the set ting option imperatively must be sealed with a blanking plug This measure prevents tampering at the set switching point within the meaning of EN 1088 paragraph 5 7 and therefore avoids any loss of the safety func...

Page 5: ... 1 50 78 5 104 6 130 7 156 7 182 7 208 7 234 5 260 3 A Door opening angle β B Door width C in mm C Door gap D in millimeters for overlapping B 0 mm Calculation example The actual door gap D1 is calculated using door gap D calculated by means of the table above minus the overlapping B of door and frame D1 D B Example A safety guard with a 40 mm aluminium profile of 950 mm long must be protected by ...

Page 6: ...ersal GmbH Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com Place and date of issue Wuppertal September 9 2009 Authorised signature Heinz Schmersal Managing Director EC Declaration of conformity Translation of the original declarat...

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