schmersal TESK Series Operating Instructions Manual Download Page 8

8

Operating instructions

Hinge safety switch

TESK

EN

7.2  Door gap calculation

Calculation of the door gap depending on the opening angle,  

door width and overlapping

β

10°

C

D

100

5.2

7.0

8.7

10.4

12.2

13.9

15.6

17.4

150

7.8

10.5

13.1

15.7

18.3

20.9

23.5

26.0

200

10.5

13.9

17.4

20.9

24.4

27.8

31.3

34.7

250

13.1

17.4

21.8

26.1

30.5

34.8

39.1

43.3

300

15.7

20.9

26.1

31.3

36.5

41.7

46.9

52.1

350

18.3

24.4

30.5

36.6

42.6

48.7

54.7

60.7

400

20.9

27.9

34.8

41.8

48.7

55.6

62.5

69.4

450

23.5

31.4

39.2

47.0

54.8

62.6

70.4

78.1

500

26.2

34.9

43.6

52.2

60.9

69.6

78.2

86.8

550

28.8

38.3

47.9

57.5

67.0

76.5

86.0

95.5

600

31.4

41.8

52.3

62.7

73.1

83.5

93.8 104.1

650

34.0

45.3

56.6

67.9

79.2

90.4 101.6 112.8

700

36.6

48.8

61.0

73.1

85.3

97.4 109.4 121.5

750

39.2

52.3

65.3

78.4

91.4 104.3 117.3 130.2

800

41.8

55.8

69.7

83.6

97.4 111.3 125.1 138.8

850

44.5

59.3

74.0

88.8 103.5 118.2 132.9 147.5

900

47.1

62.7

78.4

94.0 109.6 125.2 140.7 156.2

950

49.7

66.2

82.8

99.3 115.7 132.1 148.5 164.9

1,000

52.3

69.7

87.1 104.5 121.8 139.1 156.4 173.6

1,050

54.9

73.2

91.5 109.7 127.9 146.1 164.2 182.2

1,100

57.5

76.7

95.8 114.9 134.0 153.0 172.0 190.9

1,150

60.2

80.2 100.2 120.1 140.1 160.0 179.8 199.6

1,200

62.8

83.7 104.5 125.4 146.2 166.9 187.6 208.3

1,250

65.4

87.2 108.9 130.6 152.3 173.9 195.4 217.0

1,300

68.0

90.6 113.2 135.8 158.4 180.8 203.3 225.6

1,350

70.6

94.1 117.6 141.0 164.4 187.8 211.1 234.3

1,400

73.2

97.6 122.0 146.3 170.5 194.7 218.9 243.0

1,450

75.8 101.1 126.3 151.5 176.6 201.7 226.7 251.7

1,500

78.5 104.6 130.7 156.7 182.7 208.7 234.5 260.3

β = Door opening angle

C = Door width in mm

D is the door gap in mm with an overlap at B = 0 mm.

B is the thickness of the door

The actual door gap "D1" is calculated using door gap "D" calculated by 

means of the table above minus the overlapping "B" of door and frame:

D1 = D – B

C

β

D1

D

B

Example: 

A door made of 40 mm aluminium profile with a length of 950 mm 

should be secured with a TESK. The safety contact of the TESK opens 

to 3° when new according to the technical safety sheet (10° at the end 

of its service life). The table above shows the door gap when new at ap-

prox. 49.7 mm. The real door gap can be calculated with the following 

equation D1 = D – B; (49.7 – 40 = 9.7); D1 = 9.7 mm. At the end of the 

service life the door gap is approx. 164.9 mm and the real door gap is 

(164.9 – 40 = 124.9); D1 = 124.9 mm.

Summary of Contents for TESK Series

Page 1: ...ively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailin...

Page 2: ...ne movable safety guards from being opened before hazardous conditions have been eliminated They are also suitable for fitting on profile sections and existing equipment Hinge safety switches can only be used for applications in which the hazardous condition is terminated without delay e g run on movements when the safety guard is opened The user must evaluate and design the safety chain in accord...

Page 3: ...specific parameters hop dop and tcycle as well as the load If multiple safety components are wired in series the Performance Level to ISO 13849 1 will be reduced due to the restricted error detection under certain circumstances 3 Mounting 3 1 General mounting instructions During fitting of the actuator and the sensor the requirements of ISO 14119 especially paragraph 7 must be observed Four elonga...

Page 4: ...see table chapter 7 2 Determining door gap 2 Use the adjustment tool to set the normally closed contacts in such a way that they are securely opened with the maximum permissible door gap Turning clockwise results in a smaller switch angle while turning anticlockwise results in a larger switch angle fig 6 this is the opposite when mounted inside To decrease the switching angle turn counterclockwise...

Page 5: ...urements in mm TESK S TESK ZS 116 101 6 1 66 8 82 20 78 15 15 5 15 40 17 5 TESK L TESK ZL 60 15 15 5 37 5 15 20 6 1 116 66 8 82 20 98 101 TESK ST 11 TESK L Ø 6 6 70 70 B Ø 5 8 C D Key B Minimum bending radius of the connection cable C Cable 5 core B 29 mm D Cable 9 core B 33 mm ...

Page 6: ...1 4 TESK 11ST 11 23 12 24 PE 1 2 3 4 5 3 2 5 1 4 4 3 Switch travel TESK 22 TESK 13 10 180 3 11 12 31 32 43 44 23 24 A A 10 180 3 11 12 31 32 41 42 23 24 A A A TESK 12 TESK 02 10 180 3 11 12 31 32 23 24 A A 10 180 3 11 12 21 22 A A TESK 11 10 180 3 11 12 23 24 A Key A Positive break NC contact T Positive break travel angle Switching angle tolerance 1 3 5 Set up and maintenance 5 1 Functional testin...

Page 7: ...M12 8 pole 5 8 4 3 2 1 7 6 Pin configuration of the connector Colour code or conductor numbering of the below mentioned Schmersal connectors Possible colour code of other commercially available connectors to EN 60947 5 2 2007 DIN 47100 Connecting cables with female connector IP67 M12 8 pole 8 x 0 23 mm 1 BN 1 BN WH 2 WH 2 WH BN Cable length Part number 3 BU 3 BU GN 2 5 m 5 0 m 10 0 m 103011411 103...

Page 8: ... 109 7 127 9 146 1 164 2 182 2 1 100 57 5 76 7 95 8 114 9 134 0 153 0 172 0 190 9 1 150 60 2 80 2 100 2 120 1 140 1 160 0 179 8 199 6 1 200 62 8 83 7 104 5 125 4 146 2 166 9 187 6 208 3 1 250 65 4 87 2 108 9 130 6 152 3 173 9 195 4 217 0 1 300 68 0 90 6 113 2 135 8 158 4 180 8 203 3 225 6 1 350 70 6 94 1 117 6 141 0 164 4 187 8 211 1 234 3 1 400 73 2 97 6 122 0 146 3 170 5 194 7 218 9 243 0 1 450 ...

Page 9: ...r doors the have three hinges make sure the two of the hinges are located in the upper third We recommend that the safety hinge switch is placed in the middle when three hinges are used The hinge safety switch must not be used as an end stop For applications in which heavy doors are used especially if these can close with little or no braking effect further measures are to be implemented to preven...

Page 10: ...lation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal April 20 2016 Authorised signature Philip Schmersal Managing Director EU Declaration of conformity Original K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Internet www schmersal com We hereby certify that the hereafter described components both in their basic design...

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