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5

EX-CSS 180

Operating instructions

Safety sensor

EN

4.4  Wiring example

Series-wiring of 4 safety sensors EX-CSS 8-180-2P+D+M-L-3G/D with common connecting cable for the inputs and outputs

The series-wiring of multiple sensors is realised by wiring in the control cabinet or in on-site junction boxes. A sensor of this type can also be used  

as individual component or as first sensor of a chain. In these both cases, the positive operating voltage is supplied in both safety inputs.

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Safety-monitoring 
module

CST-180-1

CST-180-1

CST-180-1

CST-180-1

EX-CSS 180

EX-CSS 180

EX-CSS 180

EX-CSS 180

4.5  Note on the total length of a safety sensor chain

Typical resistance of the different sensor connecting cables (20°C):

0,50 mm²: ca. 36 Ω / km

0,34 mm²: ca. 52 Ω / km

0,25 mm²: ca. 71 Ω / km

The resistance of the safety outputs / sensor used is load-dependent:

•  300 mΩ at 1 A current load, i.e. max. load of the safety outputs is 

 

2 x 500 mA

•  30 mΩ at 100 mA current load, i.e. 2x 50 mA load when a safety-

monitoring module is connected.

•  Power consumption of a safety sensor approx. 30 mA

•  Diagnostic output of a safety sensor max. 50 mA

An approx. 200 m long sensor chain with 6 sensors, 0.5 mm² cable 

section and at 20 °C, features approx. 2 V voltage drop when the total 

current load of the safety outputs is 100 mA. If junction boxes are used 

for longer cable lengths, the conductor sections between the junction 

boxes should be designed so that the connected load causes a low as 

possible voltage drop on the connection cables.

Protection is not required when pilot wires are laid. The cables however 

must be separated from the supply and energy cables.

The max. fuse rate for a sensor chain depends on the section of the 

connecting cable of the sensor.

For very long sensor chains, it can be useful supplying the 

voltage at the beginning of the chain. In that case, the supply 

of the safety sensors and that of the safety channels can be 

protected individually e.g. by 1A gG each.

Summary of Contents for EX-CSS 180

Page 1: ... applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual labelled with the caution or warning symbol above the country specific installation standards as well as all prevailing safety regulat...

Page 2: ... situation the diagnostic output will be switched off after approx 10 seconds The safety outputs are disabled when the fault is active for 1 minute Signal combination diagnostic output disabled and safety outputs still enabled can be used to shut down the machine in a controlled manner After fault rectification the error message is reset by opening and re closing the corresponding safety guard The...

Page 3: ... can be fixed using the supplied M18 nuts A F 24 The max tightening torque of the supplied screws is 500 Ncm Alternatively the H18 fixing clamp accessory can be used for the fixation of the safety sensor A concealed mounting is possible however this reduces the switching distance The reduction will be lower when the sensor protrudes a few mm The CST 180 1 actuator has two fixing holes displaced by...

Page 4: ...anent over voltage Under fault conditions the voltage must not exceed 60 V supply units according to IEC 60204 1 is recommended The safety outputs can be integrated into the safety circuit of the control system For applications of PL e control category 4 to ISO 13849 1 the safety outputs of the safety sensor or sensor of the chain must be wired to a safety monitoring module of the same control cat...

Page 5: ...ed is load dependent 300 mΩ at 1 A current load i e max load of the safety outputs is 2 x 500 mA 30 mΩ at 100 mA current load i e 2x 50 mA load when a safety monitoring module is connected Power consumption of a safety sensor approx 30 mA Diagnostic output of a safety sensor max 50 mA An approx 200 m long sensor chain with 6 sensors 0 5 mm cable section and at 20 C features approx 2 V voltage drop...

Page 6: ...sor can be readjusted before the safety outputs are disabled thus stopping the machine Errors in the coding of the actuator at the outputs of the sensor or in the sensor are signalled by the red LED After a short analysis of the active fault signalled by the red permanent signal the defined error is indicated by flash pulses The safety outputs are enabled in a delayed manner when the fault is acti...

Page 7: ...d the full quality assurance system referred to in Appendix IV 2014 34 EU TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln ID n 0035 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal May 2 2017 Authorised signature Philip Schmersal Managing Director EU Declaration of conformity Original...

Page 8: ... A Schmersal GmbH Co KG Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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