schmersal AZM 200D Operating Instructions Manual Download Page 2

2

Operating instructions

Safety switch with interlocking function

AZM 200D

EN

There are no residual risks, provided that the safety instructions as well 

as the instructions regarding mounting, commissioning, operation and 

maintenance are observed. 

1.6  Warning about misuse

In case of improper use or manipulation of the safety switch-

gear, personal hazards or damages to machinery or plant 

components cannot be excluded. The relevant requirements 

of the standard EN 1088 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AZM 200D-

-T-1P2P2P

No. Option

Description

SK

Screw connection

CC

Cage clamps

ST1

Connector plug M23, (8+1)-pole

ST2

Connector plug M12, 8-pole

ST3

Connector plug M23, 12-pole

Power to unlock

A

Power to lock

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefore 

the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

Additional information regarding the special versions can be 

found on the enclosed form.

2.3  Purpose

The AZM 200 with non-contact electronic safety sensors is designed for 

application in safety circuits and is used for monitoring the position of 

movable safety guards.

The AZM 200D is a safety switch with additional interlocking 

function.

The safety function consists of safely switching off the safety outputs 

when the safety guard is unlocked (PL d / control category 3) or opened 

(PL e / control category 4) and maintaining the safe switched off 

condition of the safety outputs for as long as the safety guard is open.

Interlocks with power to lock principle may only be used in 

special cases after a thorough evaluation of the accident risk, 

since the safety guard can be opened immediately on failure 

of the power supply or upon activation of the main switch.

LED functions

The safety switch signals the operational state as well as errors through 

three coloured LED’s installed at the front side of the device.

Green

 

supply voltage on

Red

error (see flash codes)

Yellow

  operating condition

2.4  Technical data

Standards:

 

IEC/EN 60947-5-1, EN ISO 13849-1,  

IEC 61508; IEC 60947-5-3

Material of the enclosure:

 

glass-fibre reinforced thermoplastic, 

self-extinguishing

Mechanical life:

 

≥ 1 million operations

Holding force F

max

:

 

2000 N

Latching force:

 

30 N

Protection class:

 

IP67 to IEC/EN 60529

Insulation protection class:

 II, 

X

Overvoltage category:

 III

Degree of pollution:

 3

Execution of the electrical connection:

 

screw terminals or  

cage clamp connection,  

M12 or M23 connector

Cable section:

 

min. 0.25 mm², max. 1.5 mm²  

(including conductor ferrules)

Tightening torque for the cover screws:

 

0.7 ... 1 Nm (Torx T10)

Cable entry:

 M20

Cable length:

 

max. 200 m (Cable length and  

cable section alter the voltage drop  

depending on the output current)

Switching distances to IEC 60947-5-3: 

Assured switching distance s

ao

:

 

14 mm

Assured switch-off distance s

ar

:

 

22 mm

Switching frequency:

 

1 Hz

Ambient conditions:

 

Ambient temperature:

 

−25 °C ... +60 °C

Storage and transport temperature:

 

−25 °C ... +85 °C

Resistance to vibration:

 

10 ... 55 Hz, amplitude 1 mm

Resistance to shock:

 

30 g / 11 ms

Switching frequency:

 

1 Hz

Response time:

 

< 60 ms

Duration of risk:

 

< 120 ms

Time to readiness:

 

< 4000 ms

Max. actuating speed:

 

≤ 0.2 ms

Electrical data: 

Rated operating voltage U

e

:

 

24 VDC −15% / +10% 

(stabilised PELV)

Rated operating current I

e

:

 

1.2 A

Required short-circuit current:

 

100 A

No-load current I

o

:

 

max. 0.5 A

Rated impulse withstand voltage U

imp

:

 

0.8 kV

Rated insulation voltage U

i

:

 

32 VDC

Device fuse rating:

 

 

- Screw terminals or cage clamps:

 

≤ 4 A when used to UL 508 

- Connector M12: 

 

≤ 2 A 

- Connector M23: 

 

≤ 4 A

Rated operating current I

e3

:

 

typically 2 mA at 24 V

Safety outputs Y1 … Y4:

 

p-type, short-circuit proof

Rated operating voltage U

e1

:

 

0 V ... 4 V under U

e

Rated operating current I

e1

:

 

Y1, Y2: max. depending 0.25 A  

Y3, Y4: max. 0.1 A*

Utilisation category:

 DC-13

Leakage current I

r

:

 

≤ 0.5 mA

Summary of Contents for AZM 200D

Page 1: ...re machine or plant The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country ...

Page 2: ...control category 3 or opened PL e control category 4 and maintaining the safe switched off condition of the safety outputs for as long as the safety guard is open Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk since the safety guard can be opened immediately on failure of the power supply or upon activation of the main swi...

Page 3: ... Any mounting position The mounting position however must be chosen so that the ingress of dirt and soiling in the used opening is avoided The unused actuator opening must be sealed by means of the dust proof flap included in delivery Please observe the remarks of the standards EN ISO 12100 EN 953 and EN 1088 The constructor must provide for the necessary strain relief of the connections Admissibl...

Page 4: ...rol In the power to unlock version of the AZM 200 the safety switch is unlocked when the IN signal 24V is set In the power to lock version of the AZM 200 the safety switch is locked when the IN signal 24 V is set 5 1 Safety switch with diagnostic output Mode of operation of the safety outputs The unlocking of the safety switch causes the safety outputs Y3 and Y4 to be disabled As long as the actua...

Page 5: ...f On 24 V 24 V 24 V 0 V 24 V Error warning1 solenoid interlock locked 0 V 24 V On Flashes 2 On 24 V1 24 V1 24 V 0 V 0 V Error 0 V 24 V 24 V 0 V On Flashes 2 Off 0 V 0 V 24 V 0 V 0 V 1 after 30 min disabling due to fault 2 refer to flash code Table 2 flash codes red LED Flash codes red Designation Autonomous switch off after Error cause 1 flash pulse Error warning at output Y1 30 min Fault in outpu...

Page 6: ...tor 2 Remove particles of dust and soiling 3 Check cable entry and connections Damaged or defective components must be replaced 7 Disassembly and disposal 7 1 Disassembly The safety switchgear must be disassembled in a de energised condition only 7 2 Disposal The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations 8 Appendix...

Page 7: ...trol 8 PK 8 OR shielded RD LED LED 9 9 Button Input output 10 10 Button Input output 11 11 NC 12 12 Connector plug ST1 M23 8 1 pole Connector plug ST2 M12 8 pole Connector plug ST3 M23 12 pole 1 2 9 3 4 5 6 7 8 5 8 4 3 2 1 7 6 10 12 11 9 8 7 6 5 4 3 2 1 Connecting cables with female connector IP67 M23 8 1 pole 8 x 0 75 mm Connecting cables with female connector IP67 M12 8 pole 8 x 0 23 mm Connecti...

Page 8: ...ions Relevant Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards EN 60947 5 1 2004 AC 2005 A1 2009 EN 60947 5 3 2013 ISO 14119 2013 EN ISO 13849 1 2008 AC 2009 EN 61508 Teile 1 7 2010 EN 62061 2005 AC 2010 A1 2013 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype tes...

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