schmersal AZM 200 D Operating Instructions Manual Download Page 2

2

Operating instructions

Safety switch with interlocking function

AZM 200 D

EN

1.6  Warning about misuse

In case of improper use or manipulation of the safety 

switchgear, personal hazards or damages to machinery 

or plant components cannot be excluded. The relevant 

requirements of the standard ISO 14119 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories. 

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden, the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AZM 200 D-

-T-1P2P2P

No. Option

Description

SK

Screw terminals

CC

Cage clamps

ST1

Connector plug M23, (8+1)-pole

ST2

Connector plug M12, 8-pole

ST3

Connector plug M23, 12-pole (AZM 200 D...2568)

Power to unlock

A

Power to lock

Actuator

suitable for

AZ/AZM200-B1-…

Sliding safety guards

AZ/AZM200-B30-…

Hinged safety guards

AZ/AZM200-B40-…

Hinged-doors with overlapping folds

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and 

therefore the compliance with the Machinery Directive is 

maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

Additional information regarding the special versions can be 

found on the enclosed form.

2.3  Purpose

The non-contact, electronic safety switchgear is designed for 

application in safety circuits and is used for monitoring the position and 

locking of movable safety guards.

The AZM 200 D is a safety switch with additional interlocking 

function.

The safety function consists of safely switching off the safety outputs 

when the safety guard is unlocked (PL d / control category 3) or opened 

(PL e / control category 4) and maintaining the safe switched off 

condition of the safety outputs for as long as the safety guard is open or 

unlocked.

The safety switchgears are classified according to ISO 14119 

as type 4 interlocking devices.

Safety switches with power to lock principle may only be used 

in special cases after a thorough evaluation of the accident 

risk, since the safety guard can be opened immediately on 

failure of the power supply or upon activation of the main 

switch.

The user must evaluate and design the safety chain in 

accordance with the relevant standards and the required 

safety level. If multiple safety switchgears are involved in 

the same safety function, the PFH values of the individual 

components must be added. 

The entire concept of the control system, in which the safety 

component is integrated, must be validated to the relevant 

standards.

2.4  Technical data

Standards:

 

IEC 60947-5-3, ISO 14119,  

ISO 13849-1, IEC 61508

Enclosure:

 

glass-fibre reinforced thermoplastic, self-extinguishing

Mechanical life:

 

≥ 1 million operations

Coding level according to ISO 14119:

 low

 

Holding force F

max

2,600 N (1,300 N when used with the  

AZ/AZM 200-B30 actuator, for indoor use)

Holding force F

Zh

2.000 N (1.000 N when used with the  

AZ/AZM200-B30 actuator, for indoor use)

Latching force:

 

30 N

Protection class:

 

IP66, IP67 to IEC 60529

Insulation protection class:

 II, 

P

Overvoltage category:

 III

Degree of pollution:

 3

Execution of the electrical connection:

 

screw terminals or  

cage clamp connection,  

M12 or M23 connector

Cable section:

 

min. 0.25 mm², max. 1.5 mm²  

(including conductor ferrules)

Tightening torque for the cover screws:

 

0.7 … 1 Nm (Torx T10)

Cable entry:

 M20

Cable length:

 

max. 200 m (Cable length and  

cable section alter the voltage drop  

depending on the output current)

Switching distances to IEC 60947-5-3: 

Assured switching distance s

ao

:

 

14 mm

Assured switch-off distance s

ar

:

 

22 mm

Ambient conditions

 

Ambient temperature:

 

−25 °C … +60 °C

Storage and transport temperature:

 

−25 °C … +85 °C

Resistance to vibration:

 

10 … 55 Hz, amplitude 1 mm

Resistance to shock:

 

30 g / 11 ms

Switching frequency:

 

≤ 1 Hz

Response time:

 

< 60 ms

Duration of risk:

 

< 120 ms

Time to readiness:

 

< 4,000 ms

Max. actuating speed:

 

≤ 0,2 m/s

Electrical Data 

Rated operating voltage U

e

:

 

24 VDC −15% / +10%

 

(stabilised PELV)

Rated operating current I

e

:

 

1.2 A

Power consumption device:

 

< 0.05 A

Operating current device with magnet switched on: 

 

- Averaged:

 

< 0.2 A  

- Peak current:

 

< 0.7 A / 100 ms

Required rated short-circuit current:

 

100 A

No-load current I

o

:

 

max. 0.5 A

Rated impulse withstand voltage U

imp

:

 

0.8 kV

Rated insulation voltage U

i

:

 

32 VDC

Device fuse rating:

 

 

- Screw terminals or cage clamps:

 

≤ 4 A when used to UL 508

 

- Connector M12: 

 

≤ 2 A

 

- Connector M23: 

 

≤ 4 A

Summary of Contents for AZM 200 D

Page 1: ...ted below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention r...

Page 2: ...he safety guard is open or unlocked The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices Safety switches with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk since the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch The user must evaluate and...

Page 3: ... 60947 5 3 PL d Control Category 3 PFH 1 x 10 7 h SIL suitable for SIL 2 applications Mission time 20 years 3 Mounting 3 1 General mounting instructions Please observe the relevant requirements of the standards ISO 12100 ISO 14119 and ISO 14120 For fitting the safety switch and the actuator two mounting holes for M6 screws with washers washers included in delivery are provided The safety switch mu...

Page 4: ...to ISO 13849 1 The outputs cannot be wired in series Inductive loads e g contactors relays etc are to be provided with suitable interference suppression circuitry Requirements for the connected safety monitoring module Dual channel safety input suitable for 2 or 4 p type semi conductor outputs Safety outputs Y1 Y2 The safety monitoring module must tolerate internal functional with cyclic switch of...

Page 5: ...t immediately affect the safe functionality of the safety switch will lead to a delayed shut down refer to table 2 After fault rectification fault at output Y1 or Y2 temperature fault the fault is acknowledged by opening and relocking the relevant guard door The safety outputs enable and allow a restart An interlocking chain must be permanently locked to enable the reactivation Automatic electroni...

Page 6: ...N3 IN1 IN2 SRB S12 A1 S22 A2 24VDC 0V S12 A1 S22 A2 24VDC 0V Table 1 the diagnostic function of the AZM 200 D safety switch System condition Solenoid control IN LED LED LED Safety outputs Diagnostic output Power to unlock Power to lock green red yellow Y1 Y2 Y3 Y4 OUT Safety guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V 24 V 0 V Door closed actuator not inserted 24 V 0 V On Off Flashes 3 Hz ...

Page 7: ... output 4 6 VT 6 PK PK Y2 Safety output 2 7 RD 7 VT BU IN Solenoid control 8 PK 8 OR shielded RD LED LED 9 9 Key button Input output 10 10 Key button Input output 11 11 NC 12 12 Connector plug ST1 M23 8 1 pole Connector plug ST2 M12 8 pole Connector plug ST M23 12 pole 1 2 9 3 4 5 6 7 8 5 8 4 3 2 1 7 6 10 12 11 9 8 7 6 5 4 3 2 1 Connecting cables with female connector IP67 M23 8 1 pole 8 x 0 75 mm...

Page 8: ...romagnetic inter lock for safety functions Relevant Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards EN 60947 5 3 2013 ISO 14119 2013 EN ISO 13849 1 2015 EN 61508 parts 1 7 2010 EN 62061 2005 AC 2010 A1 2013 A2 2015 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln ID n 0035 EC prototyp...

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