schmersal AZ 415-33ZPDK Operating Instructions Download Page 2

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Operating instructions

Safety switch

AZ 415-33ZPDK

EN

1.6  Warning about misuse

In case of improper use or manipulation of the safety 

switchgear, personal hazards or damages to machinery 

or plant components cannot be excluded The relevant 

requirements of the standard EN 1088 must be observed

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

AZ 415-33ZPDK-

No. Option

Description

1637

Gold-plated contacts

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and 

therefore the compliance with the Machinery Directive is 

maintained

2.2  Special versions

For special versions, which are not listed in the order code below 21, 

these specifications apply accordingly, provided that they correspond to 

the standard version

2.3  Purpose

The safety switch is compliant with category 2 of the test principle for 

positive break position switches for safety functions BG-GS-ET 15 

The switch is used on safety fences, flaps and doors, which need to be 

closed in order to ensure the necessary operational safety The safety 

switch includes three switch inserts and is designed for monitoring 

double safety guards

Operating principle

By closing the safety guard, switch insert S1 is released and switch 

insert S2 and S3 actuated (differentiated operating principle) When the 

actuator is fully inserted, the safety guard is not subject to any ejection 

force

2.4  Technical data

Standards

IEC/EN 60947-5-1, BG-GS-ET-15

Enclosure: 

light-alloy die-cast, enamel finish

Protection class:

 

IP67 to IEC/EN 60529 DIN/VDE 0470-1

Contact material:

 Silver

Contact type:

 

Change-over with double break,  

galvanically separated contact bridges

Switching system:

 

A

 IEC/EN 60947-5-1, slow action,  

NC contact with positive break

Connection:

 

screw terminals

Cable type:

 

solid and stranded wire

Cable section:

 

075 … 15 mm²  

(incl conductor ferrules)

Cable entry:

 

2 × M20 × 15

Uimp: 

4 kV

U

i

250 V

I

the

:

 

6 A

Required short-circuit current:

 

1000 A

Utilisation category:

 

AC-15, DC-13

I

e

/U

e

:

 

4 A / 230 VAC 

4 A / 24 VDC

Max fuse rating:

 

6 A gG D-fuse

Positive break travel:

 

45 mm

Positive break force: 

min 15 N  

(depending on the setting of the ball latch)

Ambient temperature: 

−25 °C … +80 °C

Latching force:

 

80 … 400 N (adjustable)

Mechanical life:

 

> 1 million operations

Actuating speed:

 

max 02 m/s

Max switching frequency:

 2000/h

2.5  Safety classification

Standards:

 

EN ISO 13849-1

B

10D

 (NC contact):

 2,000,000

B

10D

 (NO contact) at 10% ohmic contact load:

 1,000,000

Service life: 

20 years

MTTF

B

d x

x

h

s/h

3600

D

10D

op

op

op

n

0,1 x n

op

t

cycle

(Specifications can vary depending on the application-specific 

parameters h

op

, d

op

, t

cycle

 as well as the load)

3.  Mounting

3.1  General mounting instructions

The mounting holes are accessible after removal of the cover  

The enclosure must not be used as an end stop Any mounting position 

The mounting position however must be chosen so that the ingress of 

dirt and soiling in the used opening is avoided

Mounting of the actuators:

 See mounting instructions actuators

Please observe the remarks of the standards  

EN ISO 12100, EN 953 and EN 1088

3.2  Dimensions

All measurements in mm

8,6

56

M20 x 1,5

M20 x 1,5

24,5

124

29,5

46,5

12

5

¤

11

¤

6,

5

10

8

44

,8

141

A

Key

A Adjustable ball latch

Summary of Contents for AZ 415-33ZPDK

Page 1: ...ed in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety...

Page 2: ...perating principle By closing the safety guard switch insert S1 is released and switch insert S2 and S3 actuated differentiated operating principle When the actuator is fully inserted the safety guard is not subject to any ejection force 2 4 Technical data Standards IEC EN 60947 5 1 BG GS ET 15 Enclosure light alloy die cast enamel finish Protection class IP67 to IEC EN 60529 DIN VDE 0470 1 Contac...

Page 3: ...m bottom cover 0 7 0 1 Nm The conductors of the connecting cables must not obstruct the movement of the switching lever 4 2 Contact variants Contacts are shown with safety guard closed S2 S3 S1 21 23 31 33 22 24 32 34 13 11 14 12 Key P Actuated Q not actuated A positive break NC contact 5 Set up and maintenance 5 1 Functional testing The safety function of the safety components must be tested The ...

Page 4: ...rtal Germany Internet www schmersal com We hereby certify that the hereafter described components both in their basic design and construction conform to the applicable European Directives Name of the component AZ 415 Type See ordering code Description of the component Positive break position switch with separate actuator for safety functions Relevant Directives Machinery Directive RoHS Directive 2...

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