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Operating instructions
Safety-monitoring module
AES 1175
AES 1176
EN
1.6 Warning about misuse
In case of inadequate or improper use or manipulations of
the safety-monitoring module, personal hazards or damages
to machinery or plant components cannot be excluded. The
relevant requirements of the standard ISO 14119 must be
observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
AES 117
➀
No.
Option
Description
➀
5
without start-up test
6
with start-up test
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore
the compliance with the Machinery Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
The safety-monitoring modules for integration in safety circuits are
designed for fitting in control cabinets. They are used for the safe
evaluation of the signals of positive break position switches for safety
functions or magnetic safety sensors on sliding, hinged and removable
safety guards as well as emergency stop control devices.
Additionally, two external relays, which can be used for increase in
capacity or number of contacts, are monitored through feedback
circuits.
Design
The safety-monitoring module has a dual-channel structure. It includes
two safety relays with monitored positive action contacts. The NO
contacts of the relays, which are wired in series, build the enabling
contacts.
The entire concept of the control system, in which the safety
component is integrated, must be validated to the relevant
standards.
2.4 Technical data
Standards:
IEC 60204-1, IEC 60947-5-1, IEC 60947-5-3,
ISO 13849-1, IEC 61508,
BG-GS-ET-14, BG-GS-ET-20
Start conditions:
Automatic
Feedback circuit available:
yes
Start-up test:
AES 1175: no,
AES 1176: yes
Pull-in delay for automatic start:
adjustable 0.1 / 1.0 second
Drop-out delay in case of "emergency stop":
< 50 ms
Rated operating voltage U
e
:
24 VDC ± 15%
Rated operating current I
e
:
0.2 A
Rated insulation voltage U
i
:
250 V
Rated impulse withstand voltage U
imp
:
4.8 kV
Thermal test current I
the
:
6 A
Internal electronic fuse:
no
Power consumption:
< 5 W
Monitored inputs:
Cross-wire short detection:
yes
Wire breakage detection:
yes
Earth connection detection:
yes
Number of NC contacts:
1
Number of NO contacts:
1
Outputs:
Stop category 0:
1
Stop category 1:
0
Number of safety contacts:
1
Number of auxiliary contacts:
0
Number of signalling outputs:
0
Switching capacity of the safety contacts 13/14:
6 A
Utilisation category to IEC 60947-5-1:
AC-15: 230 V / 3 A
DC-13: 24 V / 2 A
Max. fuse rating:
6 A gG D-fuse
Mechanical life:
20 million operations
LED display:
ISD
Ambient conditions:
Operating temperature:
0 °C ... +55 °C
Storage and transport temperature:
−25 °C ... +70 °C
Protection class:
Enclosure: IP40
Terminals: IP20
Clearance: IP54
Degree of pollution:
2
Mounting:
snaps onto standard DIN rail to EN 60715
Connection type:
Screw connection
Min. cable section:
0.25 mm²
Max. cable section:
2.5 mm², solid strand or multi-strand
lead (including conductor ferrules)
Tightening torque:
0.6 Nm
Weight:
190 g
Dimensions (H x W x D):
100 x 22.5 x 121 mm
2.5 Safety classification
Standards:
ISO 13849-1; IEC 61508
PL:
up to d
Control category:
up to 3
PFH-value:
1.0 x 10
-7
/ h; applicable for applications
with up to max. 50,000 switching
cycles / year and max. 80 % contact load.
Diverging applications upon request.
SIL:
up to 2
Service life:
20 years