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4

Operating instructions

Safety-monitoring module

AES 1135 / 1136

AES 1145 / 1146

EN

8.  Appendix

8.1  Wiring examples

The application examples shown are suggestions. They however do not 

release the user from carefully checking whether the switchgear and its 

set-up are suitable for the individual application.

The wiring example refers to a closed safety guard and a voltage-free 

state. Inductive loads (e.g. contactors, relays, etc.) are to be  provided 

with suitable interference suppression circuitry. Do not connect ad-

ditional loads to terminal S..

AES 1135/1136

L1

A1

100mA

S13

K1

K3

14

A2

max.

Y1

Y2

X1

K4

3

K2

S14

S21

S22

13

+24 VDC

0 V

N

M

A1

A2

A

A

AES 1145/1146

A

AES 1145/1146

AES 1135/1136

L1

A1

100mA

S13

K1

K3

14

A2

max.

Y1

Y2

X1

K4

3

K2

S14

S21

S22

13

+24 VDC

0 V

N

M

A1

A2

Legend

A

 

Positive break

S

 

Non-contact safety sensor

A  

Safety switch

8.2  Integral System Diagnostics (ISD)

The safety monitoring modules LED display to show the different 

switching conditions and faults. The following tables show the different 

switching conditions.

Tables switching condition indication

Diagnostic LED

System condition

The LED is green.

Enabling paths closed

LED flashes yellow 
(0.5 Hz)

Enabling paths open

LED flashes yellow 
(2 Hz)

Safety guard closed, however no release; 
possible causes: incorrect operation (only 
one contact actuated upon opening) or  
voltage drop → perform start-up test

In case of error messages, the LED lights orange intermittently. During 

these intermissions, the LED flashes one up to seven times with short 

pulses.

Table error indications

Indication (orange) 

LED

Error

Cause

1 impulse

 

Inputs S1

Defective supply  
voltage lead, defective 
switch, erroneous 
fitting of the switch; 
switch only partially ac-
tuated* for at least 5 s

4 impulses

 

Interference signals 
at the inputs (no 
safe evaluation as-
sured)

Too high capacitive or 
inductive interference 
at the switch's cables 
or the supply voltage 
lead

5 impulses

One or both relays 
did not close within 
the monitoring time

Too low operating  
voltage U

e

defective relay

6 impulses

 

Relay not disabled 
upon the actuation 
of the switch

May be due to contact 
welding

7 impulses

Dynamic monitoring 
of both channels 
(cross-monitoring) 
failure

Fault in one channel; 
internal data transmis-
sion interrupted

*  Partial actuation: position of the switch, in which only one contact was actuated.

Deleting the error message

The fault message is deleted once the fault has been rectified and after 

the connected switch has been actuated to check the various functions.

Summary of Contents for AES 1135

Page 1: ...he applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instruc tions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Further tech...

Page 2: ...cture They include two safety relays with monitored positive action contacts The NO contacts of the relays which are wired in series build the enabling contacts 2 4 Technical data Standards EN 60204 1 EN 60947 5 3 EN ISO 13849 1 IEC 61508 BG GS ET 14 BG GS ET 20 Start conditions Automatic Feedback circuit available no Start up test AES 5 no AES 6 yes Pull in delay for automatic start adjustable 0 ...

Page 3: ...nd the LED flashes yellow Inputs S14 S22 Connect a safety switch with one NC and one NO contact or two safety switches with one contact each or an emergency stop button at input S14 S22 Safety switch with two NC contacts X1 For an operation with two NC contacts input X1 must be supplied with 24 VDC Outputs Enabling paths 13 14 NO contacts for safety functions Additional outputs Y1 Y2 AES 1135 1136...

Page 4: ...ED flashes yellow 0 5 Hz Enabling paths open LED flashes yellow 2 Hz Safety guard closed however no release possible causes incorrect operation only one contact actuated upon opening or voltage drop perform start up test In case of error messages the LED lights orange intermittently During these intermissions the LED flashes one up to seven times with short pulses Table error indications Indicatio...

Page 5: ...ctive Person authorized for the compilation of the technical documentation Ulrich Loss Möddinghofe 30 42279 Wuppertal Notified body which approved the full quality assurance system referred to in Appendix X 2006 42 EC TÜV Rheinland Industrie Service GmbH Alboinstraße 56 12103 Berlin ID n 0035 Place and date of issue Wuppertal October 7 2009 Authorised signature Heinz Schmersal Managing Director EC...

Page 6: ...H Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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