Schmalz EVE-OG 100 Operating Instructions Manual Download Page 1 | Manualshive

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Schmalz EVE-OG 100 Operating Instructions Manual Download Page 1

Vacuum Pump EVE-OG 25-40, EVE-OG 63-100

Operating Instructions

Note

The Operating instructions were originally written in German. Store in a safe place for future reference. Subject
to technical changes without notice. No responsibility is taken for printing or other types of errors.

Published by

© J. Schmalz GmbH, 01/20

This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction of
the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any mod-
ifications to or abridgments of the document are prohibited without explicit written agreement from
J. Schmalz GmbH.

J. Schmalz GmbH

· Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: +49 7443 2403-0

[email protected]

EN-US · 30.30.01.00002 · 02 · 01/20

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Summary of Contents for EVE-OG 100

Page 1: ...y J Schmalz GmbH 01 20 This document is protected by copyright J Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits...

Page 2: ...8 4 2 Oil 9 5 Transport and Storage 10 5 1 Checking the Delivery 10 5 2 Transporting the Vacuum Pump 10 5 3 Storage 11 6 Installation 11 6 1 Installation Instructions 11 6 2 Mounting 12 6 3 Checking t...

Page 3: ...bleshooting 23 11 1 Safety Instructions for Troubleshooting 23 11 2 Troubleshooting 24 12 Optional Accessories 25 12 1 Gas ballast valve 25 12 2 Inlet Filter 25 12 3 Level Switch 25 13 Spare and Weari...

Page 4: ...malfunctions that result from failure to heed these instructions If you still have questions after reading the technical documentation contact Schmalz Service at www schmalz com services 1 3 Warnings...

Page 5: ...condition The vacuum pump from Schmalz is designed for the suction of air and other dry non aggressive non toxic and non explosive gases Neutral gases in accordance with EN 983 are approved as evacuat...

Page 6: ...liability for consequences of modifications over which it has no control 1 The vacuum generator must be operated only in its original condition as delivered 2 Use only original spare parts from Schma...

Page 7: ...lator 9 Oil drain screw 10 Oil sight glass 11 Oil filler plug 12 Gas ballast valve 13 Eye bolt 3 2 Functional Principle The vacuum pump functions according to the rotary vane principle The oil seals t...

Page 8: ...to 0 5 Refer to the type plate Final pressure with gas ballast valve hPa mbar abs 0 5 to 1 5 Motor rated speed 50 Hz 60 Hz rpm 1500 1800 Motor rated power 50 Hz 60 Hz kW 1 0 1 2 1 4 1 7 Power consumpt...

Page 9: ...V gas ballast valve For exact electrical and pneumatic data refer to the type plate and or data sheet 4 2 Oil Description Value Designation OEL EVE ANDEROL 555 ISO VG 100 Basis Synthetic diester Ambie...

Page 10: ...transporting with lifting devices or industrial trucks are authorized and qualified to do so WARNING Suspended load Risk of serious injury 4 Do not walk stand or work under suspended loads NOTE Tiltin...

Page 11: ...e vacuum pump with anti corrosive plastic film 2 Store the vacuum pump in a protected dry and dust free room preferably in its original packaging and at a temperature between 0 and 40 C 6 Installation...

Page 12: ...ed higher than 1 000 meters above sea level 4 Contact a Schmalz representative The motor power must be limited or the ambient temperature must be re stricted 6 2 Mounting Before mounting the pump at t...

Page 13: ...mounts of oil Health risk 4 If the air is directed into rooms where people are present ensure adequate ventilation NOTE Ingress of foreign bodies or liquids Danger of damage to the machine 4 If the ga...

Page 14: ...exhaust air line to the exhaust air connection 2 The connection size is 1x G1 1 4 For 25 40 variants 2x G1 1 4 For 63 100 variants 3 Check that the hoses and junctions are connected correctly and tigh...

Page 15: ...Install a lockable disconnecting switch on the power supply so that the vacuum pump can be completely dis connected during maintenance operations 2 Install overload protection for the motor according...

Page 16: ...Direction of Rotation NOTE Electric motor running in the wrong direction Damage to the motor 4 Reverse the rotational direction by reversing the polarity in the supply line For three phase A C motors...

Page 17: ...ction Reed contact Contact 2x normally open NO Switching point S1trip pin 1 2 max level S1trip pin 3 4 max level 1 white 2 white 3 brown 4 brown 7 Operation 7 1 Safety Instructions CAUTION Touching ho...

Page 18: ...ference between the vacuum and the overpressure side proceed as follows 4 Switch off the machine for at least 15 minutes This allows the oil to flow from the upper chamber of the oil separator to the...

Page 19: ...icantly shorten the maintenance intervals particularly in the case of a heavy workload high dust exposure in the environment or the process gas or other contamination or the ingress of process mate ri...

Page 20: ...itable oil or too little oil Danger of premature failure and damage to the vacuum pump 4 Only use oils approved and recommended by Schmalz 4 Maintain the oil level between the MIN and MAX marks Drip p...

Page 21: ...Original spare part from Schmalz 1x oil filter Oil filter wrench MAX MIN Check the oil level O ring EN US 30 30 01 00002 02 01 20 21 28...

Page 22: ...5 40 1x air oil separator Var 63 100 2x air oil separator 10 mm wrench Original spare parts from Schmalz Var 25 40 1x air oil separator Var 63 100 2x air oil separator Var 25 40 1x flat gasket Var 63...

Page 23: ...he machine Loss of efficiency 4 We recommend that any disassembly of the machine that goes beyond the procedures de scribed in these operating instructions be carried out by Schmalz WARNING Machine co...

Page 24: ...evel is too low 4 Fill with oil The inlet screen is partially clogged 4 Clean the inlet screen The air filter insert optional is par tially clogged 4 Replace the air filter insert Internal components...

Page 25: ...vacuum pump 4 Refer to Too much heat is generated during operation of the machine The oil is emulsified Fluids of vapors were sucked into the vacuum pump in large quantities 1 Rinse the vacuum pump Co...

Page 26: ...G 1 Replacement oil for vacuum pumps 1 00 L 27 02 01 00055 W Legend Spare part S Wearing part W If other spare parts are required proceed as follows 4 Request the detailed spare parts list from your S...

Page 27: ...the end product has been declared to comply with the Directive 2006 42 EC The manufacturer commits to provide special documentation of the partly completed machinery to national au thorities in elect...

Page 28: ...pump J Schmalz GmbH Customer service Johannes Schmalz Str 1 72293 Glatten Germany Customer Declaration of Decontamination for the Repair Order We confirm that the following media were conveyed with t...

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