Operating Instructions
Vacuum pump EVE-OG 10-16
WWW.SCHMALZ.COM
EN-US · 30.30.01.00001 · 01 · 08/22
Page 1: ...Operating Instructions Vacuum pump EVE OG 10 16 WWW SCHMALZ COM EN US 30 30 01 00001 01 08 22 ...
Page 2: ...lished thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are prohibited without explicit writ ten agreement from J Schmalz GmbH Contact J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany T 49 7443 2403 0 schmalz schmalz de www schmalz com Contact informat...
Page 3: ... 4 On Off Switch 9 4 Technical Data 10 4 1 General Parameters 10 4 2 Oil 10 5 Transport and Storage 11 5 1 Checking the Delivery 11 5 2 Transporting the Vacuum Pump 11 5 3 Storage 12 6 Installation 13 6 1 Installation Instructions 13 6 2 Mounting 14 6 3 Checking the oil level 14 6 4 Filling with Oil 15 6 5 Pneumatically Connecting the Vacuum Pump 15 6 6 Electrical Connection 16 7 Operation 19 7 1 ...
Page 4: ...structions for Troubleshooting 28 11 2 Troubleshooting 28 12 Optional Accessories 31 12 1 Gas ballast valve 31 12 2 Inlet Filter 31 13 Spare and Wearing Parts 32 14 Taking the Product Out of Operation and Disposal 33 15 EU Conformity 34 16 UKCA Conformity 35 17 Declaration of Decontamination 36 ...
Page 5: ...r problem free and safe operation follow the instructions in the documents 2 Keep the technical documentation in close proximity to the product The documentation must be ac cessible to personnel at all times 3 Pass on the technical documentation to subsequent users ð Failure to follow the instructions in these Operating instructions may result in life threatening in juries ð Schmalz is not liable ...
Page 6: ... operating instructions in this manual 2 2 Personnel qualification Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks 1 Electrical work and installations may only be carried out by qualified electrical specialists 2 Assembly and adjustment work may only be carried out by qualified personnel These operating instructions are intended for fitters who are trained ...
Page 7: ... as dust oil mists vapors aerosols etc 4 Do not extract aggressive gases or media such as acids acid fumes bases biocides dis infectants or detergents 4 Do not extract liquids or bulk materials e g granulates 2 5 Changes to the Vacuum Generator Schmalz assumes no liability for consequences of modifications over which it has no control 1 The vacuum generator must be operated only in its original co...
Page 8: ...omponents 1 2 3 4 5 6 7 8 9 10 11 12 1 Directional arrow 7 Vacuum connection 2 Motor terminal box 8 Gas ballast valve 3 Oil filler plug 9 Transport lugs 4 Type plate vacuum pump 10 Oil sight glass 5 Air oil separator 11 Oil drain screw 6 Outlet connection 12 Oil separator 3 2 Functional Principle ...
Page 9: ...ng operation oil collects at the bottom of the upper chamber of the oil separator and cannot flow into the lower chamber during machine operation After no more than 10 hours of continuous operation or if the pressure difference between the vacuum and pressure side is high after a shorter period of time the machine must be switched off for at least 15 minutes to allow the oil to flow from the upper...
Page 10: ...inal pressure 50 Hz 60 Hz kW 0 33 0 37 0 39 0 48 Sound pressure level EN ISO 2151 50 Hz 60 Hz dB A 53 56 54 56 Operating temperature 50Hz 60Hz C 74 76 76 81 Ambient temperature range C See oil Ambient pressure Atmospheric pressure Oil quantity l 0 4 Approximate weight kg 19 For exact electrical and pneumatic data refer to the type plate and or data sheet 4 2 Oil Description Value Designation OEL E...
Page 11: ...dustrial trucks are autho rized and qualified to do so WARNING Suspended load Risk of injury 4 Do not walk stand or work under suspended loads CAUTION Moving or carrying the product by hand Risk of injury 4 Do not lift products that weigh more than 20 kg by hand 4 Observe all safety regulations to protect against accidents ð E g wear PPE gloves safety shoes helmet NOTE Tilting a vacuum pump filled...
Page 12: ... oil in the pump according to the indication on the oil level indicator Commissioning the vacuum pump without sufficient oil will destroy it 5 3 Storage 4 Seal all openings with adhesive tape or reuse the caps included in delivery Proceed as follows if storing for longer than 3 months 1 Wrap the vacuum pump with anti corrosive plastic film 2 Store the vacuum pump in a protected dry and dust free r...
Page 13: ...issible installation conditions Danger of premature failure of the machine and loss of efficiency 4 The installation conditions must comply with all specifications For safe installation the following instructions must be observed ü The machine must not be in a potentially explosive environment ü The ambient conditions must comply with the specifications contained in the technical data ü The instal...
Page 14: ... Mounting Before mounting the pump at the installation location bring it to the ambient temperature 1 Ensure that the machine is set up and attached horizontally A deviation of 1 in any direction can be tolerated 2 Remove all protective caps before installation Tension or pressure must not be applied to the connections via the connection lines If necessary use flexi ble connections The line cross ...
Page 15: ...ON The discharged gas contains minimal amounts of oil Health risk 4 If the air is directed into rooms where people are present ensure adequate ventilation NOTE Ingress of foreign bodies or liquids Danger of damage to the machine 4 If the gas that is sucked in contains dust or other solids install a suitable filter 5 mi crons in front of the inlet of the machine Use only hoses that are designed for...
Page 16: ...he vacuum pump The connection dimensions may vary for specific orders 4 Ensure that the discharged gas can flow out freely Never close the exhaust air line throttle it or use it as a source of compressed air If the air that was sucked in is not discharged into the environment around the immediate vicinity of the vacuum pump observe the following 4 Lay the exhaust air line sloping down to the vacuu...
Page 17: ...commends installing a D curve circuit breaker 3 Ensure that the vacuum pump motor is not affected by electrical or electromagnetic pulses from the power supply 4 Connect the protective conductor 5 Connect the motor to the power supply NOTE Incorrect electrical connection of the vacuum pump Danger of motor damage 4 The following circuit diagrams show the typical wirings Check that the motor termina...
Page 18: ...ollows 1 Switch on the vacuum pump for a fraction of a second 2 Watch the motor s fan blade It must rotate in the direction shown by the arrow on the mo tor housing 3 The device is delivered with a clockwise rota tion field If the direction of rotation is incor rect switch the unit off immediately and re verse the connection in the supply line 4 Check the direction of rotation once again Damage or...
Page 19: ...achine The permitted maximum number of starts of 12 times per hour must not be exceeded The individual starts must be distributed over the period of one hour 4 Check the oil level after a few minutes of machine operation and top up oil if necessary Once the machine is operating under normal conditions proceed as follows 4 Measure the strength of the motor current and record it for reference purpos...
Page 20: ...apors When conveying condensable vapors observe the following START Close the stop valve and open the gas ballast valve Preheat the machine 30 minutes Open the stop valve and continue the procedure Close the stop valve 30 minutes Close the gas ballast valve END Not included in the scope of delivery May be an optional piece of equipment for some products The gas ballast valve optional must be open ...
Page 21: ...ves 4 Do not touch components during operation 4 Allow the components to cool down before commencing work on the product CAUTION Failure to properly maintain the machine Risk of injury Risk of premature machine failure and loss of efficiency 4 Observe the maintenance intervals or contact your Schmalz representative He or she will be glad to help you 1 Switch off and lock the vacuum pump to prevent...
Page 22: ... suction filter is installed observe the following 4 Check the suction filter insert and replace it if necessary Monthly 4 Replace the oil oil filter and air oil separators and ex haust gas filter After max 4 000 hours or 1 year at the latest After max 2 000 hours or 6 months at the latest 4 Clean dust and contamination from the vacuum pump If a gas ballast valve is installed observe the following...
Page 23: ...8 Maintenance EN US 30 30 01 00001 01 08 22 23 38 Drip pan O ring O ring Check the oil level ...
Page 24: ...8 Maintenance 24 38 EN US 30 30 01 00001 01 08 22 8 4 Changing the Air Oil Separator 10 mm wrench 1x air oil separator ...
Page 25: ...drive disconnected from the power supply and free of voltage ü Pump free of hazardous substances ü Hoses removed from the pump head 4 If necessary clean the exterior of the pump using a dry cleaning cloth Do not use solvents during cleaning work because they may affect plastic parts ...
Page 26: ... of inappropriate handling or use of force any warranty and liability claims shall be void Damage and defects resulting from inadequate maintenance and cleaning improper use repair or at tempted repair by unauthorized persons as well as damage and defects resulting from alterations or modifications to the pump and from replaced parts or materials that do not conform to the original speci fication ...
Page 27: ...s material Danger of poisoning There is a risk of infection 4 Wear appropriate personal safety equipment If the vacuum pump was used to convey gas contaminated with foreign substances that are hazardous to health proceed as follows 4 Decontaminate the vacuum pump to the greatest degree possible and indicate the contamination status on a Decontamination Declaration See ch 17 Declaration of Decontam...
Page 28: ...ure that the electrical components are not live before installation maintenance and troubleshooting 4 Switch off the mains switch and secure against unauthorized restart CAUTION Touching hot surfaces Touching hot surfaces may cause injury from burns 4 Wear work gloves 4 Do not touch components during operation 4 Allow the components to cool down before commencing work on the product 11 2 Troublesh...
Page 29: ... level is too low 4 Fill with oil The air oil separator is partially clogged 4 Replace the air oil separator Vapors and or drops of oil escape from the gas outlet The air oil separator is partially clogged 4 Replace the air oil separator The air oil separator and O rings are not properly installed 4 Correctly position the air oil separator and O ring The float valve does not function properly 4 Ch...
Page 30: ...0 38 EN US 30 30 01 00001 01 08 22 3 Send the vacuum pump to Schmalz together with the completed declaration of decontamination See ch 17 Declaration of Decontamination Page 36 and the specification of the conveyed medium ...
Page 31: ... amount of ambient air to the process gas in order to counter act steam condensation in the machine The gas ballast valve reduces the value of the maximum vacuum of the vacuum pump 12 2 Inlet Filter The inlet filter serves to protect the machine from dust and other solids in the process gas The inlet filter is available with a paper or polyester filter ...
Page 32: ...e warranty The following list contains the most important spare and wearing parts Type Description Part no Legend VST EVE OG 10 16C pump wearing parts set All required parts for mainte nance are included 10 03 02 00075 Wearing part FILT EINS 3 65x70 PAP STF 3 4 IG Filter cartridge for additional filter 10 07 01 00017 Spare part OEL EVE OG 1 Replacement oil for vacuum pumps 1 00 L 27 02 01 00055 We...
Page 33: ...ntally 2 Vent all connected lines to the atmospheric pressure 3 Disconnect all connections Disassembly and disposal 1 Drain the oil 2 Remove the air oil separators 3 Remove the oil filter 4 Separate hazardous waste from the machine 5 Dispose of hazardous waste in accordance with applicable legal regulations 6 Dispose of the machine as scrap metal For proper disposal contact a company specializing ...
Page 34: ...or compressors and vacuum pumps Engineering method grade 2 EN 1012 1 Compressors and Vacuum Pumps Safety requirements Part 1 compressors EN 1012 2 1996 A1 2009 Compressors and Vacuum Pumps Safety requirements Part 2 Vacuum pumps EN 60204 1 A1 AC Safety of machinery Electrical equipment of machines Part 1 General re quirements EN 61000 6 2 AC Electromagnetic compatibility EMC Part 6 2 Generic stand...
Page 35: ...er limbs EN ISO 2151 Acoustics Noise test code for compressors and vacuum pumps Engineering method grade 2 EN 1012 1 Compressors and Vacuum Pumps Safety requirements Part 1 compressors EN 1012 2 1996 A1 2009 Compressors and Vacuum Pumps Safety requirements Part 2 Vacuum pumps EN 60204 1 A1 AC Safety of machinery Electrical equipment of machines Part 1 General re quirements EN 61000 6 2 AC Electrom...
Page 36: ... customer service together with the flushed and cleaned pump J Schmalz GmbH Customer service Johannes Schmalz Str 1 72293 Glatten Germany Customer Declaration of Decontamination for the Repair Order We confirm that the following media were conveyed with the pump listed below and that the pump has been flushed and cleaned Pump model Serial number Conveyed media Medium 1 Where applicable medium 2 Wh...
Page 37: ...EN US 30 30 01 00001 01 08 22 37 38 ...
Page 38: ...ms WWW SCHMALZ COM AUTOMATION WWW SCHMALZ COM AUTOMATION J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany T 49 0 7443 2403 0 schmalz schmalz de WWW SCHMALZ COM J Schmalz GmbH EN US 30 30 01 00001 01 08 22 Subject to technical changes without notice ...
