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6.6  Safety Feature

As a safety feature, the vacuum reservoir is equipped with a pressure gauge indicating a red danger range indica-
tor.

Check the safety features at the start of every shift (if the unit is not operated continuously) or once a
week (if operated continuously).

Checking the Vacuum Reservoir

1. Suction connection on the filter, e.g. with rubber sheet, vacuum-tight.

2. Switch on the vacuum pump and wait until a vacuum has been established.

3. Switch off the system and observe the pressure gauge. The vacuum should not drop by more than 100 mbar

within 20 minutes.

Rectify faults before the device is put into operation. Should faults occur during operation, switch off
the device and rectify the faults.

7  Starting Up the Device

Local applicable safety regulations must be observed.

The operator of the vacuum reservoir must take internal measures to ensure that:

The users of the device are trained

They have read and understood the operating instructions

The operating instructions are accessible to them at all times

The responsibilities for the various tasks to be carried out on the device must be clearly specified and adhered to.
The operating company must ensure that they have the appropriate qualifications and skills.

The following note is a supplement to local applicable safety regulations:

1. Regularly check the gauge.

ð

If the pressure gauge needle reaches the red area below -0.6 bar, there is a risk that the suction cups sup-
plied by the vacuum reservoir can no longer safely hold the lifted load.

2. Check device for leaks.

 DANGER

Falling objects due to insufficient vacuum supply to the system

Risk of severe injury or death as the lifted load is no longer safely held.

4

Standing or sitting under the lifted load is prohibited!

4

Complete the work step as safely as possible

4

Shut down supply

4

Check device for leaks

8  Maintenance and Cleaning

8.1  Filter

NOTE

When removing the filter cartridge, dust gets into the lines.

Damage to the vacuum generator

4

When removing the filter cartridge, ensure that no dust enters the lines.

4

Do not knock out the filter cartridge.

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EN-US · 30.30.01.02412 · 00 · 03/20

Summary of Contents for 10.03.03.00108

Page 1: ...alz GmbH 03 20 This document is protected by copyright J Schmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any mod ifications to or abridgments of the document are prohibited without explicit written agreement from J Schmalz GmbH J Schmalz GmbH Johannes Schmalz Str 1 72293...

Page 2: ...ersonnel Qualifications 5 2 5 Danger Zone 5 3 Design of vacuum reservoir VOL 5 4 Technical Data 6 4 1 General Parameters 6 4 2 Dimensions 6 5 Checking the Delivery 6 6 Installation 7 6 1 Installation Instructions 7 6 2 Transport 7 6 3 Installation Site 7 6 4 Installation Procedure 7 6 5 Connecting the Vacuum Pump and Gripping System 7 6 6 Safety Feature 8 7 Starting Up the Device 8 8 Maintenance a...

Page 3: ... malfunctions that result from failure to heed these instructions If you still have questions after reading the technical documentation contact Schmalz Service at www schmalz com services 1 3 Warnings in this document Warnings warn against hazards that may occur when handling the product There are four levels of danger that you can recognize by the signal word Signal word Meaning DANGER Indicates ...

Page 4: ...cted to the vacuum reservoir must be im plemented in order to avoid danger to persons animals or property caused by a drop in vacuum The product is intended for industrial use Intended use includes observing the technical data and the installation and operating instructions in this manual 2 2 Safety Instructions WARNING A powerful vacuum flow creates a strong suction effect Risk of injury to eyes ...

Page 5: ...cuum reservoir supplies one or several vacuum suction cups This means that it is possible that the load could fall during lifting or transport The area below the gripper and the load is always considered a danger zone With regard to the operator s operating and maintenance personnel note that the operator must Instruct the personnel in relation to the safety equipment in the system for example pro...

Page 6: ...30 280 360 VOL 50 510 630 11 G3 4 fe male thread G1 1 4 fe male thread 235 270 710 480 470 VOL 100 610 750 11 G1 1 4 fe male thread G1 1 4 fe male thread 334 405 710 480 570 VOL 200 710 1015 11 G2 fe male thread G2 1 2 female thread 434 495 910 592 670 5 Checking the Delivery The scope of delivery can be found in the order confirmation The weights and dimensions are listed in the delivery notes 1 ...

Page 7: ...explosion due to switching components that are not explosion proof Serious injury or death 4 Do not use the product in environments where there is a risk of explosion The Vacuum reservoir must not be operated in rooms where there is a risk of explosion The ambient temperature must be between 5 C and 40 C Contact the manufacturer prior to operation if this range is to be exceeded Provide internal i...

Page 8: ... The operating instructions are accessible to them at all times The responsibilities for the various tasks to be carried out on the device must be clearly specified and adhered to The operating company must ensure that they have the appropriate qualifications and skills The following note is a supplement to local applicable safety regulations 1 Regularly check the gauge ð If the pressure gauge nee...

Page 9: ... for the valid ity of the warranty Wearing parts are not covered by the warranty 11 Spare and Wearing Parts Designation VOL 5 VOL 15 VOL 50 VOL 100 VOL 200 Spare parts Non return valve RSV 10 05 05 00002 10 05 05 00003 10 05 05 00004 10 05 05 00006 10 05 05 00008 Vacuum gauge VAM 10 07 02 00003 Wearing parts Replacement filter car tridge FILT EINS 10 07 01 00014 10 07 01 00017 10 07 01 00018 10 07...

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