manualshive.com logo in svg

Schleuniger CrimpCenter 64 SP, Original Operating Manual, Page: 264 / 346

Share
Download
Schleuniger CrimpCenter 64 SP Original Operating Manual Download Page 264

14. Personal notes

264 | 268

Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP

PERSONAL NOTES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for CrimpCenter 64 SP

Page 1: ...Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 1 268 CrimpCenter 64 SP Base Machine Original Operating Manual Edition 1 0 01 2020...

Page 2: ...87 Colin Drive Manchester NH 03103 USA P 1 603 668 81 17 F 1 603 668 81 19 sales schleuniger com www schleuniger na com Schleuniger Japan Co Ltd 1726 15 Higashi Naganuma Inagi city Tokyo Japan P 81 42...

Page 3: ...ION OF LIABILITY 11 1 8 WARRANTY STATEMENTS AND POLICIES 12 1 9 COPYRIGHT PROTECTION 12 1 9 1 Trademarks 12 1 10 SPARE PARTS 12 1 11 MISUSE AND MODIFICATIONS 12 1 12 ENVIRONMENTAL PROTECTION 13 1 13 P...

Page 4: ...OINTS 28 3 6 PACKAGING 28 3 6 1 Storage 28 3 6 2 Disposal 28 3 7 INTERNAL TRANSPORTATION 28 3 8 STORAGE 29 4 PRODUCT SPECIFICATIONS 30 4 1 DIMENSIONS AND WEIGHT 30 4 2 TECHNICAL SPECIFICATIONS 31 4 3...

Page 5: ...NSTALLATION MOUNTING 97 7 1 SAFETY INSTRUCTIONS 97 7 2 POSITIONING DIS MOUNTING 100 7 2 1 De Mounting Transport Aid Upper Bracket 100 7 2 2 De Mounting Transport Aid Dual ToolingShuttle 101 7 2 3 De M...

Page 6: ...94 9 3 CUSTOMER SERVICE 194 9 3 1 Technical Support 194 9 3 2 Trouble Shooting Procedure 194 9 4 MAINTENANCE TABLE BASE MACHINE 195 9 5 MAINTENANCE SHEET CHECK SAFETY DEVICES 197 9 5 1 Main switch 198...

Page 7: ...9 15 MAINTENANCE SHEET CHECK CONVEYOR BELT 253 10 SPARE PARTS 254 11 DECOMMISSIONING DISPOSAL 255 11 1 DECOMMISSIONING 255 11 2 DISASSEMBLY DISPOSAL 256 12 OVERVIEW OF SYMBOLS 257 13 LIST OF FIGURES...

Page 8: ...ATION ABOUT THE OPERATING INSTRUCTIONS We have taken every possible measures to ensure the accuracy and completeness of this documentation Since errors can be avoided despite the diligence never fully...

Page 9: ...ng Manual is meant for the beginner as well as for the experienced user qualified personnel as a learning and reference guide See also chapter 2 1 1 Personnel classification Page 15 Operating Manual E...

Page 10: ...used in the following manner Mark up Meaning Description SWITCH Switch button Commands and buttons on screen representa tions are in the text shown in squared brackets capital letters and orange color...

Page 11: ...claration of Conformity or Declaration of Incorporation 1 7 LIMITATION OF LIABILITY The content of these operating instructions was put together taking into consideration the current standards and gui...

Page 12: ...untries All other brands or product names are trademarks or registered trademarks of their owners Registered trademarks are not specially marked in these instructions However this does not mean that t...

Page 13: ...nt This statement is available in following languages and adresses Schleuniger processes personal data in accordance with the Schleuniger privacy statement This statement is available in following lan...

Page 14: ...Complaint If you have a complaint E Mail rmacst schleuniger de We suggest periodic maintenance by our service department Please contact your local sales and service partner 1 15 UPDATING Your safety i...

Page 15: ...nded to be operated by personnel older than 14 years It is strictly forbid den to grant access to younger persons For further information please contact the Schleuniger service 2 1 1 Personnel classif...

Page 16: ...ire processing techniques Has good command of English or German language and the language of the operating personnel Accident prevention First aid measures Electrically Qualified Person Qualification...

Page 17: ...point personnel to the product Create operator s instructions for the product Creates risk evaluations for the product Operate the product according to its intended use Unpack the product Place the pr...

Page 18: ...ations Personal protective clothing Operating the machine in accordance with these operating instructions 2 3 WARNING NOTICES The warning notices in the entire Operating Manual are marked with the fol...

Page 19: ...e following purposes of the wire processing Cut to length Stripping Crimping one or two sides Doubling crimp Wire printing Inkjet Coax cable processing Good bad part sorting Wire stacking Compacting S...

Page 20: ...hleuniger GmbH The product CrimpCenter 64 SP is not intended for the processing of materials with the fol lowing characteristic Explosive Flammable Toxic 2 6 SAFETY MARKING Safety markings affixed to...

Page 21: ...other persons in the area of the product from which the danger emanates Opposing Rollers Body parts or parts of clothing as well as jewelry can be fed into the product There is a risk of personal inju...

Page 22: ...all safety covers with safety cover switches all confirmation switches The machine has been designed in accordance with the European Standard EN ISO 12100 2010 for persons above the age of 14 years I...

Page 23: ...Any modification of the safety equipment is strictly forbidden Failure to do so may result in serious injury or death Never operate the product in environments where there is a risk of fire or explos...

Page 24: ...r Only trained and qualified personnel is allowed to operate the machine 2 11 SAFETY INSTALLATIONS The built in safety devices on the machine safety protection monitoring must not be removed by passed...

Page 25: ...evices are available The maximum load of the load handling devices must not be exceeded You will find the total weight of the machine on the rating plate and in this manual See also chapter Abmessung...

Page 26: ...mage The following instructions are to be followed Handle with care and always observe the symbols and hints on the packaging and the machine when unloading and placing on site location Only use the i...

Page 27: ...r receiving for completeness and damages Proceed as follows when there are visible transport damages Accept the delivery and note possible damages on the forwarding agent s proof of deliv ery Determin...

Page 28: ...er transportation store the transport fixations 3 5 LIFTING POINTS 2 1 Fig 1 Lifting Points Lift the CrimpCenter 64 SP only at the marked positions 1 and 2 with the hand lift truck or with the fork li...

Page 29: ...craft to prevent from slipping off Always reposition the machine with suitable utilities like a hand lift truck or a fork lift During transportation in a sloping terrain the product must be secured pr...

Page 30: ...rms of ongoing product improve ment are subject to change without prior notification 4 1 DIMENSIONS AND WEIGHT Fig 2 CrimpCenter 64 SP Dimensions Description Value Unit Weight CrimpCenter 64 SP base m...

Page 31: ...ISO 8573 2010 7 4 4 Ambient temperature 15 40 Celsius 59 104 Fahrenheit CE conformity The CrimpCenter 64 SP complies with the standards of CE and EMC machine directives men tioned in the EC Declaratio...

Page 32: ...nt temperature with constant humidity even outside the operating hours Be sure to observe the maintenance leaflet for surface care in the manual of the base machine Damage to the surface coating must...

Page 33: ...n location for example extreme tem peratures altitude air humidity the machine efficiency can be decreased Try to enhance the conditions for example by using air conditioning If you have any technical...

Page 34: ...aintenance unit pneumatic unit Fig 3 CrimpCenter 64 SP Location of the supply connections below the platform 4 4 MACHINE AREAS A C B Fig 4 CrimpCenter 64 SP Machine areas Area Description A Operation...

Page 35: ...cturing date 5 Item number 6 Weight of the base machine 7 Required air pressure 8 Power frequency Power input 9 Short circuit design 10 Date of checking according to DGUV V 3 is marked 11 CE Label 12...

Page 36: ...produce an order anew Operating interface is designed ergonomically In addition a Command Pod simplifies and accelerates the setup of the stations and the Crimp Center Thanks to the positioning help...

Page 37: ...EASY QualityCenter integrates your quality and setup measurements into your CrimpCenter network Your processing options of your CrimpCenter 64 SP depend on a variety of factors These individual factor...

Page 38: ...ng table shows the applications that are possible with your product Only standard applications are shown The functionality can be extended with stations The functionality can be extended with options...

Page 39: ...ne 1 2 3 4 6 5 10 12 11 9 7 8 Fig 7 CrimpCenter 64 SP Assemblies of the basic machine 1 the straightening unit 2 Wire feed 3 Safety Cover 4 Swivel Side 1 5 Cutting and stripping unit 6 Swivel Side 2 7...

Page 40: ...d quickly With the fine adjustment the distance of the rollers can be set precisely and adapted to the wire Fig 9 Wire feed Intake belt 2 Wire feed The wire feed is equipped with a synchro nous toothe...

Page 41: ...these activities Fig 14 Cutting and stripping unit 5 Cutting and stripping unit The stripping blades shown here on both sides are V stripping blades The cutting blades are available in different vers...

Page 42: ...64 SP Depositing grip per 7 Deposit Gripper The depositing gripper takes over the finish ed wire from the swivel side 2 and drops it in a controlled manner in the tilting tray The dispersion of wire e...

Page 43: ...unction All important buttons for the operation of the CrimpCenter are arranged clearly and easily accessible in front of the operator 11 Crimping station optional With a crimping station a variety of...

Page 44: ...r product please contact your local Schleuniger representative We offer you a customized solution Encoder Length measuring wheel The encoder measures the length of the wire continuously Wire straighte...

Page 45: ...e you with information about all available products all the latest news as well as customized solutions for your individual requirements 5 3 1 Process Processing Capabilities The following table shows...

Page 46: ...e coaxial wire is stripped on both sides and crimped on one side Prerequisite Coaxial stripping station Side 1 Coaxial stripping station Side 2 Crimping station Side 1 Side 2 Doubling Crimp Same termi...

Page 47: ...zontally or vertically Prerequisite Crimping station Side 2 Double gripper module Side 2 Tinning One end Twisting One end Crimp One end The wire is crimped on one side The wire on the other side is tw...

Page 48: ...Prerequisite Compacting station Side 1 Compacting station Side 2 Marking Inkjet The wire is printed on the run with an inkjet printer via ink jet Prerequisite Inkjet printer Marking Thermo Transfer T...

Page 49: ...or for double wires Side 2 Wires Short Wires from 35 mm 1 38 can be processed Prerequisite Kit for short wires Wires Long Wires up to a length of 12 m 39 37 ft can be deposited pre cisely Prerequisite...

Page 50: ...example with lead free insulation can be processed precisely Prerequisite depending on demand special gripper jaws special encoder Stripping length up to 26 mm 1 02 The stripping length for wires on...

Page 51: ...ad 3100 Sealing station for equipping wires with seals SLU 3000 Sealing station for equipping wires with seals SLD 4100 Double gripper module for processing doubling crimps STW 1100 Twisting station f...

Page 52: ...268 Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP CenterStrip 1000 Preliminary station for the intermediate insulation window of wires PreFeeder Cable feeding machine for the gentle...

Page 53: ...ot released Prerequisite 1 x USB port Magnifying Glass With the illuminated magnifying glass you can enlarge the produced wires and make a visual inspection Air Conditioner With the air conditioner fo...

Page 54: ...rder and the logged in user as well as customer specific logos Likewise barcodes can be gener ated and printed from the order data V Blades Depending on the shape and characteristics of the wire V bla...

Page 55: ...er can be linked and used in existing networks with the WPCS standard Cutting and Assembly Optimization CAO The 4Wire CAO software solution is the leading manufactur ing execution system MES for the c...

Page 56: ...8 Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP Notice The EASY DeveloperKit is a pure development environment and must not be installed on a CrimpCenter The EASY version used may di...

Page 57: ...ave been made This ensures that always the correct material and applicators are used Prerequisite Barcode scanner Barcode Scanner With the barcode scanner you can scan barcodes of stations tools and m...

Page 58: ...e Crimp Force Monitoring CFM 20 Crimping Station The CFM 20 integrated into the crimping station measures the forces during crimping and creates a crimp curve This curve is compared with the previousl...

Page 59: ...substructure It pro cesses crimp contacts in strip form for longitudinal and transverse transport with mechanical or pneumatic feed Due to its speed and precision the UniCrimp 221 is excellently suite...

Page 60: ...m The mechanical changeover of the stroke from 40 mm to 30 mm considerably extends the field of application The crimping station has a wide range of clamping dimensions from 135 78 mm for standard too...

Page 61: ...and operation with EASY software Suitable for precise high speed crimping Scope of Application Seal equipping stations for CrimpCenter process all types of seals up to a length of max 19 mm and a dia...

Page 62: ...omotive industry The focus is on precision processing speed short make ready times minimal installation space and easy operation Application sets that allow for quick retooling are available for commo...

Page 63: ...engths of the individual wires can be different For opti mum crimp results offsets can be programmed during positioning Scope of Application With the SLD 4100 double gripper module cable diameters of...

Page 64: ...and alone processing station and in every crimping station The installation in the crimping station is carried out on the standard integrated tool clamping plate so that in connection with the stored...

Page 65: ...treated with flux prior to tinning The STS 1100 is suitable for both lead free and leaded tin solder and meets all the requirements for uniform tinning All surfaces of the STS 1100 that come in conta...

Page 66: ...re end is first positioned by the swivel arm of the fully automatic crimp ing machine in the compacting tool and then compacted between vertically arranged electrodes with two ceramic slides laterally...

Page 67: ...increasing requirement in wire processing The fast error free wiring in the end products as well as the clear traceability require clear markings on laid wires Inkjet printing is a versatile reliable...

Page 68: ...ing is a wire labeling device for the highest demands The innovative thermal transfer printing process allows a wide variety of printing options for texts barcodes and graphics for example logos The T...

Page 69: ...ard universal wire guide allows the printing of cables up to 15 mm outside diameter Integrated temperature controller Scope of Application The Schleuniger HotStamp 4500 is a hot stamping machine for a...

Page 70: ...stripping residues Scope of Application The CenterStrip 1000 is a pre station for pre cise intermediate insulation windows of cables and wires Short cycle times and easy operation mean that the Center...

Page 71: ...was designed for the gentle wire feed for automatic crimping machines The PreFeeder 60 removes wires from contain ers and drums as well as Conipacks With a feed speed of max 9 m s depending on wires...

Page 72: ...apply when switching between orders The material change detection recognizes wire change contact change Tool replacement Scanning the barcode is a crucial point to make sure the right material is used...

Page 73: ...cutter blocks for retrofitting the stripping blades remains fully intact when using SmartDetect The elec tronic components of the system are fully embedded so that they are visible from the out side o...

Page 74: ...ng are monitored in real time CrimpHeightMeasuring Device CHM The CrimpHeightMeasuring Device CHM simplifies crimp height measurement resulting in shorter measurement times and improved consistency Me...

Page 75: ...ntegration into the CrimpCenter software EASY Scope of Application The PullTester 320 has three measurement ranges each calibrated separately The standard measuring ranges are 0 to 100 0 to 200 and 0...

Page 76: ...orce values of crimps and welds and the design also allows custom solutions for other applica tions Hand operated or pneumatic pull off force gauges can provide uneven data depend ing on operator or s...

Page 77: ...d Both ver sions have 2 measuring ranges which can be calibrated separately up to 500 N for thin wires and up to 1000 N for thicker wires This allows high accuracy for the widest possible range of wir...

Page 78: ...o the two blade areas high accuracy can be achieved for the widest possible range of wire cross sections and applications Hand operated or pneumatic pull off force gauges can provide uneven data depen...

Page 79: ...a plant can be controlled centrally Production planning is greatly simplified because the existing CrimpCenter and their equipment are retrieved live from the EASY production server over the network...

Page 80: ...the CrimpCenters It converts the WPCS communication files to the EASY Net format and conversely stores the infor mation from EASY Net as WPCS compliant response files Guided Feasibility Study GFS The...

Page 81: ...5 Product description Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 81 268 5 4 4 Depositing Table...

Page 82: ...uration 1 Platform Side 1 Sealing station 2 Platform Side 1 Crimping station 3 Platform Side 1 WireCam 4 Platform Side 2 Sealing station 5 Platform Side 2 Crimping station 6 Platform Side 2 WireCam 7...

Page 83: ...h the following stations and options in this configuration 1 Platform Side 1 Sealing station 2 Platform Side 1 Crimping station 3 Platform Side 1 free 4 Platform Side 2 Sealing station 5 Platform Side...

Page 84: ...quipped with the following stations and options in this configuration 1 Platform Side 1 free 2 Platform Side 1 Crimping station 3 Platform Side 1 free 4 Platform Side 2 free 5 Platform Side 2 Crimping...

Page 85: ...Software Pivoting touch screen monitor Transformer Towerlight Standard PC with Windows operating system Uninterruptable power supply UPS Operating manual 5 6 2 Required Basic Equipment The following...

Page 86: ...bling The entire area of the machine and the base frame Danger from electrical current Danger from mechanical moving parts Danger from sharp edged components The whole area of the conveyor belt Danger...

Page 87: ...CrimpCenter Fig 23 Main switch off 1 Shut down the CrimpCenter with the EASY software 2 If the EASY software has already been shut down shut down the CrimpCenter 3 When the message appears You can no...

Page 88: ...s tem is not interrupted thereby NOTICE Air pressure supply Activating the emergency stop switch does not interrupt the pressure supply NOTICE Emergency stop switch abuse The following instructions ar...

Page 89: ...danger areas Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 89 268 Fig 27 CommandPod Emergency stop switch Position of the emergency stop switches An emergency stop switch is located...

Page 90: ...s by moving parts Crushing of fingers and hands by the gripper Pulling in and catching of long open hair and or loose clothing by the feeding belts Hitting of the upper extremities by moving parts She...

Page 91: ...NOTICE Safety switch The safety switch ensures a safe and secure operation of the machine Fig 28 Safety switch with latch Safety switch There is a safety switch with latch on the machine It is not pos...

Page 92: ...d in the operating area 2 1 Fig 31 CommandPod Safety cover Open close Position of the pushbuttons A button for opening 1 and a button for closing 2 are located on the Command Pod Pushbutton for Openin...

Page 93: ...the safety cover is open There are several confirm but tons on the machine to allow some rigging and setting up operations Fig 32 Operating area Confirm button Position of the confirm buttons One conf...

Page 94: ...instructions are to be followed The product must only be operated by qualified operator personal There are danger zones where special caution is advised Improper handling can lead to injury or death...

Page 95: ...with a independent power supply Even if the machine is switched off the assemblies are energized Danger of electric shock 3 In the area of the cable tray Machine starts automatically Danger of hand i...

Page 96: ...jury by moving parts 6 5 2 Danger zones when Safety Cover is open 1 2 Fig 36 CrimpCenter 64 SP Hazardous Areas Safety Cover Opened 1 In the area of the stations and the entire platform Danger of hand...

Page 97: ...t be followed step by step to avoid property damage on the product and to reduce the risk of injury to the personnel to an absolute minimum WARNING Danger of injury during commissioning adjustment and...

Page 98: ...and operated as a stand alone machine The maximum load of the ground must not be exceeded and it must be even Install and operate the CrimpCenter in a dry and dust free room at an ambient temperature...

Page 99: ...lowing instructions are to be followed Ensure a uniform ambient temperature with constant humidity even outside the operating hours Be sure to observe the maintenance leaflet for surface care in the m...

Page 100: ...n the machine frame and control cabinet is a transport aid Remove the angle after the installation of the machine 1 Remove the marked screws Keep the screw s in a safe place 2 Remove the bracket Keep...

Page 101: ...lingShuttle These must be dismantled before commissioning Each Dual ToolingShuttle is connected to the platform with a transport aid in the upper area and to the machine frame in the lower area 1 Remo...

Page 102: ...e place 6 Remove the ring Keep these 7 Remove the bracket Keep these 8 Reattach the previously removed pane and tighten the quick release 9 Repeat the whole process for all existing Dual ToolingShuttl...

Page 103: ...ck release and remove the disc Keep these 2 Position the bracket in alignment with the mounting holes Hold the position 3 Slide the ring onto the holder 4 Insert the marked screws Tighten the screw s...

Page 104: ...7 Installation Mounting 104 268 Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 8 Repeat the whole process for all existing Dual ToolingShuttle...

Page 105: ...another person 1 Position the straightener in alignment with the mounting holes Hold the position 2 Insert the marked screws Tighten the screw s Not all screws are visible in the picture Demounting N...

Page 106: ...their position in relation to one another Observe the instructions for external component units provided in the manual of the manufacturer Observe the separate manuals of the processing stations and...

Page 107: ...ter is switched off the main switch is Off and the main pneumatic valve is closed 2 Mark all cables of the conveyor belt connected to the CrimpCenter 3 Loosen them carefully 4 Make sure that the cable...

Page 108: ...ARNING Danger of injury during commissioning adjustment and set up work The following instructions are to be followed WARNING Risk of injury during transportation The station weighs over 50 kg The fol...

Page 109: ...ingShuttle Notice The Dual ToolingShuttle may tip at the following steps Secure it against falling over 1 2 5 4 3 1 Loosen the marked screws 1 Do not remove the screw s 2 Retract the sheet 2 3 Tighten...

Page 110: ...each Dual ToolingShuttle Notice The Dual ToolingShuttle may tip at the following steps Secure it against falling over 1 2 3 4 5 1 Loosen the marked screws 1 Do not remove the screw s 2 Extend the she...

Page 111: ...rol lines in environment exposed to extreme electromagnetic radiation Do not use cable ducts When installing the machine only use components which are in compliance with the regulations on electromagn...

Page 112: ...m this assignment Retrofits should if possi ble be wired and connected according to the following layout Control cabinet under conveyor belt beginning 1 14 16 15 13 12 11 10 9 2 3 4 5 6 7 8 Fig 43 Con...

Page 113: ...binet under conveyor belt middle 3 4 2 1 5 7 8 9 10 11 12 13 14 15 6 Fig 44 Connections Interfaces Control cabinet away from CrimpCenter 1 PullTester Control cable 2 PullTester Power supply 3 BarcodeS...

Page 114: ...neath wire feed 1 2 4 3 Fig 45 Connections Interfaces Machine Frame underneath wire feed 1 free 2 free 3 free 4 CommandPod CommandPod The connection for the CommandPod is located under the wire feed B...

Page 115: ...rsonal Protective Equipment 2 1 The control cabinet of the CrimpCenter 64 SP is behind the conveyor belt and beside the machine base frame 1 Slide down the protective cover over the lock 2 Insert the...

Page 116: ...nted on side 2 of the machine behind a protective cover 2 Computer WARNING Personnel Qualification and Personal Protective Equipment The following instructions are to be followed Maintenance work may...

Page 117: ...ment Fig 48 Machine frame Electrical and pneu matic supply The electric and pneumatic supplies are routed through the base frame beside the pneumatic unit in the machine 7 4 STATIONS WARNING Danger of...

Page 118: ...rimpCenter Before moving or removing the station check if this is necessary Mounting and demounting may only be carried out by trained specialist personnel Changes to the existing configuration can lo...

Page 119: ...eed unit Caution Stations can be very heavy Observe the weight specifications on the rating plates of the stations Observe the safety instructions in the operating manual of the stations Observe the t...

Page 120: ...functioning Make sure that no individuals are in the danger zones Observe the danger zones Make a visual inspection of all cables and pneumatic hoses Defec tive cables and hoses are to be replaced by...

Page 121: ...nmental influences can cause damage to the machine and its components Particularly in countries with high humidity condensation can form on the machine even with slight temperature fluctuations The fo...

Page 122: ...n close Position of the pushbuttons A button for opening 1 and a button for closing 2 are located on the Command Pod Pushbutton for Opening of the safety cover 1 Press the pushbutton once to open the...

Page 123: ...m button Position of the confirm buttons One confirm button is located under neath the wire feed Fig 52 Operating area Confirm button Position of the confirm buttons One confirm button is located in t...

Page 124: ...ce The CommandPod allows you to set up the CrimpCenter without having to make any entries on the touchscreen Safety cover up Safety cover down Manual mode Next step Position Save position Cancel Start...

Page 125: ...Center 64 SP 125 268 Fig 54 CommandPod Emergency stop switch Position of the emergency stop switches An emergency stop switch is located on the CommandPod Fig 55 CommandPod Confirm Button Position of...

Page 126: ...ns available Standard configuration Custom configuration 8 4 1 Overview 1 2 3 4 5 Siren Element 1 Optional In the event of any machine standstill error an audible signal will sound in addition to the...

Page 127: ...the default event settings are preset This presetting can be found in the previous table It is possible to adjust the assigned colors and signals of events The options depend on the individual CrimpCe...

Page 128: ...rror mode LED signal Red On previously defined events current status 1 You start the production The green LED signal lights up permanently 2 You stop the production The green LED signal goes off The r...

Page 129: ...ctive Configuration menu selected Configuration menu selected The Configuration menu is active Order menu selected Order menu selected The Order menu is active Parameter menu selec ted Parameter menu...

Page 130: ...ched Second batch size reached There is already a batch produced in the deposit tray The removal of this batch was not acknowledged in EASY The selected percentage of the batch currently in production...

Page 131: ...euniger GmbH Other values may be suitable for your application but it is imperative that you observe the following points These values are for guidance only The values may vary depending on the materi...

Page 132: ...umatic Connection Page 33 Fig 56 Emergency stop switch inactive 3 All existing emergency stop switches must not be activated 6 2 Emergency Stop Switch Page 88 4 All safety devices must be in perfect o...

Page 133: ...issioning Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 133 268 Fig 57 Pneumatic main valve opened 8 The main pneumatic valve must be open 9 The pneumatic pressure must be in perfect...

Page 134: ...ection describes the complete commissioning of the station This may among other things affect the following areas mechanical settings at the station mechanical alignment of the station to the CrimpCen...

Page 135: ...inadequate personal protective equipment the wrong handling of hazardous substances the wrong handling of easily flammable substances The following instructions are to be followed The personnel must h...

Page 136: ...n solder is a hazardous substance and brings with it additional dangers which have to be reduced and or eliminated by different measures The following instructions are to be followed The staff must al...

Page 137: ...ns must be carried out with particular care The following instructions are to be followed The personnel must be trained and instructed must carry out all maintenance work with special care is obliged...

Page 138: ...to property if not observed If the crucible of the tinning station is not filled with tin solder this can lead to damage to the tinning station The following instructions are to be followed Before th...

Page 139: ...ty requirements of the station and CrimpCenter Make sure you have the required personnel qualification Make sure you wear the specified personal protective clothing Make sure you have all the tools an...

Page 140: ...l direction parallel to the feeder 4 Align the base machine with spirit level and tape measure The air bubble of the spirit level must be exactly in the middle between the strokes 5 Place the spirit l...

Page 141: ...of 940 5 mm above the hall floor 7 Align the machine by turning the level ing feet with a 16 mm open end wrench 8 When the basic machine is in the bal ance the locknuts on the adjustable feet are tig...

Page 142: ...l Edition 1 0 01 2020 CrimpCenter 64 SP Prepare Basic Machine The intake for the conveyor belt must be prepared 11 Make sure that the slide rail of the con veyor belt mount is greased 12 If available...

Page 143: ...t aside 3 Carefully bring the conveyor belt to the base machine Notice There is a risk of collision between the con veyor belt and the socket on the control cab inet The height of the conveyor must be...

Page 144: ...own in the picture The conveyor belt must be aligned using the spirit level The balance is checked in the longitudinal direction parallel to the cable tray 8 Align the conveyor belt with spirit level...

Page 145: ...rating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 145 268 13 Tighten the locknuts on the conveyor belt 14 Connect the two hoses and the sensor cable to the base machine 15 Connect the plug to the so...

Page 146: ...ed in a bag on the conveyor belt 1 Remove the bag 2 Lay it aside 3 Carefully bring the conveyor belt to the base machine 4 Place the carriage on the slide rail The height of the conveyor must be adjus...

Page 147: ...own in the picture The conveyor belt must be aligned using the spirit level The balance is checked in the longitudinal direction parallel to the cable tray 9 Align the conveyor belt with spirit level...

Page 148: ...inal Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 14 Tighten the locknuts on the conveyor belt 15 Connect the two hoses and the sensor cable to the base machine 16 Connect the plug to the so...

Page 149: ...imply needs to be removed from the ToolingShuttle and mounted on to the crimping applicator clamp The ToolingShuttle is only used for crimping applicators with Side Feed Caution Prior to start the mac...

Page 150: ...not included in the current production can be direct ly loaded at the CrimpCenter With 5 simple steps the change is made 1 Loosen 2 Swing out 3 Rotate 4 Swing in 5 Snap in Notice In order to mark the...

Page 151: ...01 2020 CrimpCenter 64 SP 151 268 Fig 62 Dual ToolingShuttle rotation Fig 63 Dual ToolingShuttle Orange end position Fig 64 Dual ToolingShuttle Orange mid dle position Fig 65 Dual ToolingShuttle contr...

Page 152: ...ou can put the CrimpCenter into operation the crimping station must be set to its working height Notice Depending on the set height there is a risk of collision with the swivel arms UniCrimp 221 222 F...

Page 153: ...o shut down completely CrimpCenter Fig 68 Main switch On 1 Switch on the CrimpCenter with the main switch Touchscreen Fig 69 EASY Software Home Screen 2 The automatic startup process begins The CrimpC...

Page 154: ...resentative will be happy to help Overview Guides Below we show you the different parts of a guide tube set for your CrimpCenter We have marked the position on each guide where you will find the diame...

Page 155: ...d slide easily through all parts of the wire guide without having too much clearance Notice The guide tubes are located in the tool box EASY Software The diameter of the inlet guide tube must be enter...

Page 156: ...se 8 Remove the old guide Keep these 9 Insert the new guide The hole for the screw determines the orientation 10 Insert the clamping screw Tighten these Guide Swivel Remove guide tube set 11 Loosen th...

Page 157: ...coder Guide Locking device There are two pockets at the guide tube Guide Swivel insert at Encoder 16 Insert the new guide The recesses ensure that the guide is in the correct position 17 Push it in un...

Page 158: ...ad Guide at Swivel head Stop Guide Swivel insert at Swivel head 20 Insert the new guide 21 Push it in until it stops 22 Tighten the clamping screw At the front of the swivel head is the guide 23 Press...

Page 159: ...pands your CrimpCenter with the following additional functions and applications During the current production the operator can already prepare the wire for the next order to be produced Afterwards the...

Page 160: ...gh optional options Knot detection The cable is guided through a ceramic bushing and a perforated disc in front of the straight ener Fig 74 Straightener Ceramic bushing Fig 75 Straightener Perforated...

Page 161: ...htly opened 2 6 Fig 77 Straightening Unit Closed 1 Open the straightening unit on the quick release 1 2 Guide the wire over the straightening rollers through the straightening unit 3 Close the straigh...

Page 162: ...ing area 1 Switch off the control voltage Wire feeding unit 2 Press the switch button with the sym bol shown The feeding belts of the wire feeding unit move together 3 Guide the wire through the exist...

Page 163: ...get there 2 Enter the desired pressure there 3 Apply the value The set pressure is saved with the order data The pressure is automatically adjusted on load of the order The pressure of the active ord...

Page 164: ...avior with slip errors The following selections are available Auto correct Auto correct The slip error is corrected automatically Monitoring Monitoring The production is interrupted with a critical er...

Page 165: ...he following pages will tell you how to get there 2 Enter the desired pressure there 3 Apply the value The set pressure is saved with the order data The pressure is automatically adjusted on load of t...

Page 166: ...clos ing pressure Stripping gripper clos ing pressure Here the pressure of the closing force of the stripping gripper can be adjusted Slug release for partial strip Slug release for partial strip Whe...

Page 167: ...rushing Risk of shearing fingers Danger from moving parts WARNING Risk of injury by crushing The tilting tray tilts on it s own after the desired lot is reached In the area of the tilting tray there i...

Page 168: ...r The correct position for the best result is pro posed in EASY Continuous Quality Control CrimpCenter Fig 83 Conveyor belt Removal area In the sampling area individual wires can be removed during pro...

Page 169: ...ilting Tray Fig 86 Conveyor belt Tilting tray The tilting tray tilts the collected wires into the cable tray beneath after finishing the production lot Control unit Fig 87 Conveyor belt Control box Th...

Page 170: ...s Notice Each conveyor belt module has been factory configured for a specific position in the combi nation chain For the use of conveyor belt modules in a different position than factory configured ch...

Page 171: ...referencing has to be executed Under circumstances this work step has to be done also after a software update or after some repairs Cutting unit Notice Sometimes the machine switches off the control v...

Page 172: ...wire Operating area 2 Turn off the control voltage 3 Remove the wire from the machine EASY Software 2 18 Remove the upper cover of the cutting unit two screws Cutting unit Cover 4 Remove the marked sc...

Page 173: ...Hold fast the upper cutter block 10 Remove the upper marked clamping screw Keep this 11 Remove the upper cutter block Keep this 12 Remove the lower clamping screw Keep this 13 Remove the lower cutter...

Page 174: ...n the lower intake 17 Insert the clamping screw Tighten these Notice The block can only be mounted in one direction EASY Software 9 18 Close the cutter head manually as far as it goes Cutting unit Pul...

Page 175: ...s Cutting Unit Cutter block support 21 Remove the setup block Put it back to the tool box EASY Software 17 18 Insert cutter blocks Cutting Unit Cutter block support 22 Mount the upper cutter block 23...

Page 176: ...use the safety cover is open for referencing the confirm button has to be pushed for some actions when the machine executes movements Tools Aids Fig 89 Setup block 1 x Fig 90 Overview Setup Pins Setup...

Page 177: ...the safety cover EASY Software Please remove the wire and switch on the machine Operating area 2 Remove the wire from the machine 3 Switch on the control voltage EASY Software 1 11 Remove upper and l...

Page 178: ...t surfaces of the cutter block support and of the setup block Cutting Unit Cutter block support 10 Clean the contact surfaces of the cutter blocks The setup block can thus rest exactly EASY Software 4...

Page 179: ...Push in the setup guide tube as far as it goes The pin has to rest on the gripper jaws EASY Software 7 11 Switch on the machine and align the pull off and swivel unit to the cross hair by the followi...

Page 180: ...it Cutter block support 20 Remove the clamping screw Keep this EASY Software 10 11 Remove the setup block from the cutting unit and put it back to the accessories Cutting Unit Cutter block support 21...

Page 181: ...e instructions They will be explained on the next pages Caution Because the safety cover is open for referencing the confirm button has to be pushed for some actions when the machine executes movement...

Page 182: ...the safety cover EASY Software Please remove the wire and switch on the machine Operating area 2 Remove the wire from the machine 3 Switch on the control voltage EASY Software 1 11 Remove upper and l...

Page 183: ...ct surfaces of the cutter block support and of the setup block Cutting Unit Cutter block support 10 Clean the contact surfaces of the cutter blocks The setup block can thus rest exactly EASY Software...

Page 184: ...Push in the setup guide tube as far as it goes The pin has to rest on the gripper jaws EASY Software 7 11 Switch on the machine and align the pull off and swivel unit to the cross hair by the followi...

Page 185: ...it Cutter block support 20 Remove the clamping screw Keep this EASY Software 10 11 Remove the setup block from the cutting unit and put it back to the accessories Cutting Unit Cutter block support 21...

Page 186: ...r is open for referencing the confirm button has to be pushed for some actions when the machine executes movements Caution Always reference the cutting and stripping unit as well as both swivels first...

Page 187: ...Software 3 21 Please open the safety cover Operating area 2 Open the safety cover EASY Software 4 20 It is checked if an deposit gripper is regis tered in EASY if so the following message is given ou...

Page 188: ...n and close the gripper again Take care of your fingers Gripper Side 2 6 Open the gripper 7 Insert the setup pin 8 Close the gripper 9 Push in the setup guide tube as far as it goes EASY Software 8 21...

Page 189: ...top EASY Software 12 21 Position data is transferred to EASY 14 Confirm the message Preparing CrimpCenter for production again Fig 98 Air valve Closed EASY Software 14 21 Switch off the compressed air...

Page 190: ...ve on side 2 Behind swivel arm side 2 19 Open the blue valve EASY Software 17 21 Move the swivel and stripping unit side 2 into the initial position Swivel Side 2 20 Move the swivel back into the init...

Page 191: ...able Base machine includes the following Maintenance of component units Activities Material needed Reference to further information Maintenance interval The maintenance sheets base machine comprise in...

Page 192: ...er person can restart the machine Observe the advices in the chapter Safety After finishing maintenance and repair work restore the safe opera tion status Reinstall all safety devices The safe operati...

Page 193: ...nly trained personnel are allowed to use the confirm button DANGER Risk of injury when the safety cover is opened If the safety cover is open there are the following risks Risk of burns to fingers and...

Page 194: ...leuniger com 9 3 2 Trouble Shooting Procedure If problems occur which cannot be solved by the help of this manual the Schleuniger dis tributor or the technical staff of Schleuniger is ready to assist...

Page 195: ...e activity has to be performed Intervals Time Intervals Cycle Quantity per shift 5 700 Shift Day 3 Daily 17 100 Days Week 6 Weekly 102 600 Weeks Month 4 Monthly 410 400 Weeks Year 49 Yearly 5 000 000...

Page 196: ...ety Cover Safety Switch 207 Safety Cover Closing Force 210 Safety Cover Safety when Lowering 212 Standstill Monitoring 214 Pneumatic Main Shut Off Valve 219 Conveyor belt 221 Power Sockets 223 Check M...

Page 197: ...ty devices are checked yearly according to the following instruction The checks must be recorded It is recommend taking the checks into the operator instruction Should one of the tests be negative you...

Page 198: ...ld one of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the service of Schleuniger WARNING Personnel Qualification and Personal Protective...

Page 199: ...ain switch Page 87 EASY Software 1 Shut down the CrimpCenter with the EASY software 2 If the EASY software has already been shut down shut down the CrimpCenter CrimpCenter 3 When the message appears Y...

Page 200: ...st follow the following points Stop the machine immediately Immediately contact the service of Schleuniger WARNING Personnel Qualification and Personal Protective Equipment The following instructions...

Page 201: ...er 6 2 Emergency Stop Switch Page 88 EASY Software 1 Bring the CrimpCenter into the initial position with this button CrimpCenter 2 Press one of the emergency buttons The venting noise of the pneumati...

Page 202: ...huttle Deflecting Plate 9 Press the deflection plate of the Tooling Shuttle towards the applicator The motor of the paper winder must not rotate Fig 102 Emergency stop switch inactive active Status Co...

Page 203: ...following points Stop the machine immediately Immediately contact the service of Schleuniger WARNING Personnel Qualification and Personal Protective Equipment The following instructions are to be fol...

Page 204: ...d These states are represented by graphics in the upper right corner of the EASY software These graphics and their associ ated actions are shown in the following steps Press the button for up to 5 sec...

Page 205: ...the operator instruction Should one of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the service of Schleuniger WARNING Personnel Qualifi...

Page 206: ...ge 92 CrimpCenter 1 Press the pushbutton once for opening the safety cover The safety cover opens halfway 2 Switch on the control voltage 3 Close the safety cover 4 Press the pushbutton for opening th...

Page 207: ...u must follow the following points Stop the machine immediately Immediately contact the service of Schleuniger WARNING Personnel Qualification and Personal Protective Equipment The following instructi...

Page 208: ...be pressed in order to execute actions of the machine There is a safety switch with latch on the machine It must not show any mechanical dam age It must have a firm seat The position of the switch is...

Page 209: ...ety Cover Two Helper 2 Lift the safety cover during production with two persons carefully and simulta neously up After approx 2 cm stroke the following must happen The machine stops An error message a...

Page 210: ...ust be recorded It is recommend taking the checks into the operator instruction Should one of the tests be negative you must follow the following points Stop the machine immediately Immediately contac...

Page 211: ...fol ded edges is suitable CrimpCenter Fig 108 Safety Cover from below 1 Hang up a spring balance on the safety cover 2 Close the safety cover 3 When the safety cover has moved down half the way hold...

Page 212: ...is recommend taking the checks into the operator instruction Should one of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the service of Sc...

Page 213: ...SP 213 268 CrimpCenter Fig 109 Safety Cover Two Helper 1 Place a helper on each side of the safety cover 2 Close the safety cover 3 With the help of the helpers at the same time hold up the safety co...

Page 214: ...ne of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the service of Schleuniger WARNING Personnel Qualification and Personal Protective Equ...

Page 215: ...pressed until the CrimpCenter has finished its movements Swivel Side 2 2 Carefully try to move the swivel arm side 2 A resistance must be noticeable 3 Afterwards move the swivel arm with force out of...

Page 216: ...force out of the current position As soon as the resistance has been overpowered an motor error message in the EASY software appears Now the swivel arm can be moved easily EASY Software 9 Confirm the...

Page 217: ...ter 64 SP 217 268 CrimpCenter 12 Open the control cabinet The following LEDs on both ACOPOS con trollers glow orange Ax1 Ax2 and Ax3 Carefully perform the following steps 13 Move the swivel S1 14 Move...

Page 218: ...marked screws and counter sinks Keep this 18 Detach the the cover Keep this 19 Move the blade motor belt 20 After the previous steps have been done All LEDs Ax1 Ax2 and Ax3 now flash green A motor er...

Page 219: ...ommend taking the checks into the operator instruction Should one of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the service of Schleuni...

Page 220: ...Manual Edition 1 0 01 2020 CrimpCenter 64 SP Pneumatic unit Fig 110 Pneumatic Main Valve Closed 1 Close the pneumatic main valve The manometer shows no pressure The position of the valve is noted in...

Page 221: ...mmend taking the checks into the operator instruction Should one of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the service of Schleunig...

Page 222: ...ting Manual Edition 1 0 01 2020 CrimpCenter 64 SP Conveyor belt Fig 111 CrimpCenter 64 SP Deflector Fig 112 CrimpCenter 64 Collection Con tainer 1 Make sure there is a functioning and intact deflector...

Page 223: ...orded It is recommend taking the checks into the operator instruction Should one of the tests be negative you must follow the following points Stop the machine immediately Immediately contact the serv...

Page 224: ...lowing test must be carried out one after the other for all existing power sockets CrimpCenter Fig 113 Power socket There are several power sockets on the machine They must not show any mechanical dam...

Page 225: ...ture or footprint must be checked Only proper machines are safe Record the result The maintenance interval depends on the use of the machine but has to be executed at least once a year It is recommend...

Page 226: ...apter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You may suffer serious injuries if the machine is switched on acciden tally The following instruct...

Page 227: ...o not use any sharp edged objects when cleaning the machine The surface of the platform is not sealed against liquids Do not use loose liquids but only with a cloth for cleaning Do not use high pressu...

Page 228: ...the monitor manufacturer PET surfaces Material Microfiber clothes minimum metal parts Glass cleaner Task 1 Wet a cloth with detergent and clean the surface 2 Dry the surface with a dry cloth Plastic...

Page 229: ...Surfaces Crude Steel not gliding Material Lint free cloth WD40 spray oil Task 1 Rub the surface with an oiled cloth Steel Surfaces Crude Steel guide rails Material Suitable lubricant e g Castrol LMX g...

Page 230: ...oth WD40 spray oil Task 1 Rub the surface with an oiled cloth Zinc Coated Surfaces Material Lint free cloth Glass cleaner WD40 spray oil Task 1 Wet cloth with a glass cleaner and clean surface 2 Rub t...

Page 231: ...Powdered Painted Surfaces Material Lint free cloth Glass cleaner WD40 spray oil Paint stick Task 1 Wet cloth with a glass cleaner and clean surface 2 Remove damages of the surface like scratches with...

Page 232: ...are to be followed Maintenance work may only be executed by technical specialist See also chapter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You m...

Page 233: ...Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 233 268 Notice Check yearly and lubricate if necessary Cutting unit Fig 115 Cutting unit Grease nipple 1 Use the grease gun at the high...

Page 234: ...n and Personal Protective Equipment DANGER Risk of injury if not observed You may suffer serious injuries if the machine is switched on acciden tally The following instructions are to be followed Prio...

Page 235: ...ver This side up Cutting unit 1 Check the cutter blocks and the sur rounding parts for impurities and wire and insulation leavings 2 Remove them with a soft brush or vac uum them 3 Loosen the clamping...

Page 236: ...Equipment DANGER Risk of injury if not observed You may suffer serious injuries if the machine is switched on acciden tally The following instructions are to be followed Prior to operating the followi...

Page 237: ...ge the blades the cutter blocks have to be moved apart Usually the cutter blocks are always open when the machine stops Only when the CrimpCenter has been stopped by an emergency stop switch it may ha...

Page 238: ...block 6 Hold fast the upper cutter block 7 Remove the upper marked clamping screw Keep this 8 Remove the upper cutter block Keep this 9 Remove the lower clamping screw Keep this 10 Remove the lower c...

Page 239: ...block bottom 15 Remove the screws Keep this 16 Remove the existing blades 17 Place the new blades 18 Insert the screw Tighten these Stacking arrangement Wire feed Fig 118 Blade Installation Scheme Th...

Page 240: ...ction 26 Move the cutter blocks together man ually 27 If you do not want to replace the bad part blades now you can reinstall the top cover of the cutting unit Replacing the rejected contact blades Be...

Page 241: ...ve the existing blade 9 Insert the new blade 10 Insert the screws Tighten these 11 Push the conveyor belt back to the machine and secure it with the securing screw 12 Mount the upper cover of the cutt...

Page 242: ...to be followed Maintenance work may only be executed by technical specialist See also chapter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You may s...

Page 243: ...en the two clamping screws at the front 2 Thereby the slide moves forward and removes the tension from the belts 3 Remove the existing belts 4 Mount the new belts Always replace the feeding belts in p...

Page 244: ...specialist See also chapter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You may suffer serious injuries if the machine is switched on acciden tally...

Page 245: ...ion Position Main Switch Off Emergency stop switch All Not pressed Control voltage Off Safety Cover Bottom Pneumatic unit Fig 119 CrimpCenter 64 SP Manometer Water separator 1 Check the collected cond...

Page 246: ...chnical specialist See also chapter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You may suffer serious injuries if the machine is switched on accide...

Page 247: ...Control voltage Off Safety Cover Bottom Pneumatic unit Fig 120 Pneumatic Main Valve Closed 1 Close the pneumatic main valve 2 Check the collected condensate Dump the water if necessary 3 Place an abs...

Page 248: ...ce 248 268 Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 8 Loosen the plastic screw 9 Remove the screw Put this aside 10 Pull the filter off the holder Cleaning Replacement 11 Clean...

Page 249: ...4 SP 249 268 Pneumatic unit 12 Slide the new or cleaned filter back onto the holder 13 Reinstall the plastic screw set aside 14 Tighten it again 15 Insert the collection tank again 16 Position it as b...

Page 250: ...followed Maintenance work may only be executed by technical specialist See also chapter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You may suffer...

Page 251: ...ssarily replace filters when the machine warms up too much Element Status Condition Position Main Switch Off Emergency stop switch All Not pressed Control voltage Off Safety Cover Bottom There are int...

Page 252: ...er the cover carefully on 3 Once this has moved far enough from the side wall grab with your fingers in the result ing gap 4 Carefully remove the cover completely by pulling Fig 126 Filter with filter...

Page 253: ...ollowed Maintenance work may only be executed by technical specialist See also chapter Personnel Qualification and Personal Protective Equipment DANGER Risk of injury if not observed You may suffer se...

Page 254: ...ition 1 0 01 2020 CrimpCenter 64 SP SPARE PARTS CAUTION Risk of injury if operated by unqualified personnel Disregarding may lead to injury The following instructions are to be followed For original s...

Page 255: ...in the following dialogues Quit and then Shut down CrimpCenter 3 As far as the request to switch off the CrimpCenter appears on the screen switch off the main switch Before switching on the CrimpCente...

Page 256: ...ed parts according to the local legal requirements Products Schleuniger mainly consist of the following materials Material Disposal Aluminum Scrap metal Steel Scrap metal Other metal Scrap metal Elect...

Page 257: ...n See also chapter 9 12 Maintenance Sheet Pneumatics Drain Condensation Page 244 Wire feed Adjust the contact pressure of the feeding belts on the swivel arm side 1 with this pressure regulator See al...

Page 258: ...SP Symbol Function Conveyor belt This label shows the designated rotation direction of the conveyor belt Confirm Buttons This is a confirm button See also chapter 6 4 Confirm Buttons Page 93 Feed wir...

Page 259: ...ency stop switch 88 F Fan exhaust 32 Figure 10 Foreseeable misuse 20 G Ground connector 22 H Hotline 194 I Info 10 Information to manual 8 Interface connection cable 23 L Liability for damage 11 Legen...

Page 260: ...fety devices 24 Safety regulations 8 22 Schleuniger original fan filter 251 Schutzausr stung 21 Screen titles 10 Service technician 16 Software Version 194 Standards 11 Symbols 10 T Transport fixation...

Page 261: ...Connections Interfaces Machine Frame underneath wire feed 114 Conveyor belt Connections Control cabinet 107 Conveyor belt Connections Machine Frame 107 Conveyor belt Control box 169 Conveyor belt Def...

Page 262: ...ingShuttle Gray middle position 150 Dual ToolingShuttle Orange end position 151 Dual ToolingShuttle Orange Engaged 151 Dual ToolingShuttle Orange middle position 151 Dual ToolingShuttle rotation 151 E...

Page 263: ...ker at CrimpCenter 206 Straightener Ceramic bushing 160 Straightener Complete Double 159 Straightener Complete Simple 159 Straightener Perforated disc 160 Straightening Unit Closed 161 Straightening U...

Page 264: ...14 Personal notes 264 268 Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP PERSONAL NOTES...

Page 265: ...14 Personal notes Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 265 268...

Page 266: ...15 Additional Documents 266 268 Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP ADDITIONAL DOCUMENTS...

Page 267: ...16 Wiring Diagrams Original Operating Manual Edition 1 0 01 2020 CrimpCenter 64 SP 267 268 WIRING DIAGRAMS...

Page 268: ......

Page 269: ..._469310_R2016_MD_DE_A4_V0100_Plan 0026 w CC6x_469310_R2016_MD_DE_A4_V0100_Plan 0027 w CC6x_469310_R2016_MD_DE_A4_V0100_Plan 0028 w CC6x_469310_R2016_MD_DE_A4_V0100_Plan 0029 w CC6x_469310_R2016_MD_DE_...

Page 270: ..._V0100_Kabplan 000 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 000 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 000 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 000 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 001 C...

Page 271: ...an 001 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 002 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 002 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 002 CC6x_469310_R2016_MD_DE_A4_V0100_Kabplan 002 71 72 73 74 7...

Page 272: ...6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 1 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Machine Type Additional In...

Page 273: ...1U5 1U6 1U2 1V1 1V3 1V4 1V5 1V6 1V2 1W1 1W3 1W4 1W5 1W6 1W2 400 V 400 V 400 V N 1U7 1V7 1W7 PE PE voltage 3x400V AC performance 5 kVA voltage 3x400V AC Attention Further local power supplies see page...

Page 274: ...V 1U1 1V1 1W1 1U1 1V2 1V1 1w2 1W1 1U2 1U3 1V3 1W3 1U3 1V2 1V3 1w2 1W3 1U2 1U3 1V7 1V3 1W7 1W3 1U7 1W4 1U7 1V4 1W7 1U4 1V7 400 V 400 V 400 V 3 x 400 V Connect connection primary secondary L1 L2 L3 exam...

Page 275: ...PE Q2 1 2 3 4 5 6 1 2 3 4 5 6 18 5 Varistor L4 7 0 L5 7 0 L6 7 0 X1 1d reserve clamp for option black C10A F02 1 2 4 3 6 5 24V DC 20A AC DC 24V 3 T2 1 2 3 C16A F03 1 2 Nc 2 5mm 2 5mm 1 5mm 1 5mm 1 5mm...

Page 276: ...3 6 5 2 5mm sw 2 5mm sw L1 4 8 L2 4 8 L3 4 8 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 5 51 Drawing number 469310 G Woitke...

Page 277: ...sion of USB connections standard usb connections USB HUB about HUB USB hub is attached in the vicinity from the PC remote control option reserve UPS PC Switch 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E...

Page 278: ...ble side 1 station 1 black black black light blue green yellow station cable side 1 station 2 reserve station cable side 2 station 2 light blue reserve station cable side 2 station 1 reserve reserve C...

Page 279: ...M30 1 2 3 4 5 conveyor belt grey white blue yellow brown green 6 X3 19c PK GY YE GN BN WH W30 LIYCY 8x0 25mm Use cable shield C 16A F04 1 2 4 3 6 5 7 pink BU Digital output K3 5 45 0 Conveyor belt Bit...

Page 280: ...C1 X3A X3A X3B X3B COM X7 4 En2 X7 3 COM X7 2 En1 X7 1 COM X8 4 T2 X8 3 COM X8 2 T1 X8 1 T X4A 1 T X4A 2 B S2 X4A 3 B S1 X4A 4 PE X5A 1 W X5A 2 V X5A 3 U T X4B 1 T X4B 2 B S2 X4B 3 B S1 X4B 4 PE X5B 1...

Page 281: ...COM X7 2 En1 X7 1 COM X8 4 T2 X8 3 COM X8 2 T1 X8 1 T X4A 1 T X4A 2 B S2 X4A 3 B S1 X4A 4 PE X5A 1 W X5A 2 V X5A 3 U T X4B 1 T X4B 2 B S2 X4B 3 B S1 X4B 4 PE X5B 1 W X5B 2 V X5B 3 U X5B 4 T X4B 1 T X4...

Page 282: ...6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 11 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Machine Type Additional I...

Page 283: ...43 0 F6 a b 14a 13 5 F5 T6 3A X5 13 15 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 12 51 Drawing number 469310 G Woitke name D...

Page 284: ...5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 13 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Voltage...

Page 285: ...K3 3 45 4 side 1 station 1 P3 Q3 1 2 Digital output K3 3 45 4 side 1 station 1 P4 Q4 2 2 Digital input K3 4 45 6 side 1 station 1 P1 I1 1 1 Digital input K3 4 45 6 side 1 station 1 P2 I2 2 1 Digital...

Page 286: ...output K3 3 45 4 side 1 station 2 P3 Q7 1 4 Digital output K3 3 45 4 side 1 station 2 P4 Q8 2 4 Digital input K3 4 45 6 side 1 station 2 P1 I5 1 3 Digital input K3 4 45 6 side 1 station 2 P2 I6 2 3 Di...

Page 287: ...45 6 side 2 station 1 P3 I11 1 6 Digital input K3 4 45 6 side 2 station 1 P4 I12 2 6 Digital output K3 3 45 4 side 2 station 1 P1 Q9 1 5 Digital output K3 3 45 4 side 2 station 1 P2 Q10 2 5 Digital o...

Page 288: ...input K3 4 45 6 side 2 station 2 P3 I15 1 8 Digital input K3 4 45 6 side 2 station 2 P4 I16 2 8 Digital output K3 3 45 4 side 2 station 2 P1 Q13 1 7 Digital output K3 3 45 4 side 2 station 2 P2 Q14 2...

Page 289: ...N Button I1 1 1 Digital input K3 2 45 2 feedback main relay I10 2 5 control voltage off P2 X1 X2 X1 X2 X300 9b control voltage off P2 X1 X2 X1 X2 P3 X1 X2 at S03 green red red P3 X2 22 8 0 1 2 3 4 5 6...

Page 290: ...1 1c 3c 1b 7b 11 12 21 22 11 12 21 22 option option 11 12 21 22 option Jumper 3 to 4 Jumper 9 to 10 Jumper 10 to 11 Jumper 11 to 12 Jumper 4 to 5 Jumper 5 to 6 X3 1 2 3 bridge of X16 1 2 and 3 4 Puls...

Page 291: ...Button control cabinet S04 13 14 23 24 P4 X1 X2 H52 X1 X2 Confirm Button S3 13 14 23 24 5 8 9 10 11 14 W15 1 LFLEX 18G1 6000mm UL CSA 5b X3 5c 6b X3 6c X3 7c 8b X300 2c 9b X3 9c confirm push button s...

Page 292: ...44 2 Signal input safety cover switch K1 SI7 1 6 Digital input K3 S1 44 2 Signal input safety cover switch K2 SI8 2 6 K3 S2 Safety output 44 4 enable Q14 SO2 SO2 2 1 GND 2 4 K3 S2 Safety output 44 4 e...

Page 293: ...ontrol voltage ON wire feed Digital input K3 2 45 2 main relay on I9 1 5 Digital input K3 2 45 2 Tilting tray top I3 1 2 Digital input K3 2 45 2 stacking tray retracted I4 2 2 X301 2d P3 X2 18 8 0 1 2...

Page 294: ...u bk lenght 2m MCD Wire slot is A bn bu bk Option reserved for gripper side 1 YA10 A1 A2 close Digital input K3 6 45 2 gripper side 1 open closed S010 I1 1 1 Digital input K3 6 45 2 gripper side 1 up...

Page 295: ...ripper down I13 1 7 Digital input K3 6 45 2 Wire centr closed_top I3 1 2 Digital input K3 6 45 2 gripper side 2 up S021 I4 2 2 gripper side 1 close Digital output K3 1 45 0 gripper side 2 close Q4 2 2...

Page 296: ...K3 14 46 2 2 way_TS_position_S2 I8 2 4 X22 1 24 V 0 V 1 2 3 4 5 6 7 8 8 7 6 5 4 1 2 3 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 pink grey yellow green white black red vt DC 24V DC 0V white gree...

Page 297: ...d X300 11c yellow 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 26 51 Drawing number 469310 G Woitke name Date Status rev Projec...

Page 298: ...close STO 24V Digital input K3 2 45 2 wire feed close S49 I11 1 6 17d 6 7 W15 1 LFLEX 18G1 6000mm UL CSA 12 W15 1 LFLEX 18G1 6000mm UL CSA SH AUF 35 6 K28 13 A2 A1 14 SH ZU 35 5 X3 2c close protection...

Page 299: ...5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 28 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Output Machine Type Addi...

Page 300: ...0 X3 11d Quickstop Prefeeder 9 0 Digital output K3 1 45 0 quickstop Q10 2 5 Quickstop A 10 0 Quickstop B 10 8 ready prefeeder Option Kl 10 11 D Sub 15pol remove bridge X3 10d YA40 A1 A2 0 1 2 3 4 5 6...

Page 301: ...igital output K3 1 45 0 bell Q11 1 6 BN W15 4 connecting cable Towerlight PK GY YE GN Attention Please let sheathed cable 400 mm longer as needed Make a loop inside the control cabinet Sheathed cable...

Page 302: ...DC bn bk bk wh bu cam switch compensator rd ye bu og bk bu bn bn paper winder 1 side 1 station 1 or 2 Digital output K3 1 45 0 paperwinder side 1 Q15 1 8 Digital input K3 2 45 2 paperwinder side 1 I15...

Page 303: ...DC bn bk bk wh bu cam switch compensator rd ye bu og bk bu bn bn paperwinder side 2 Digital output K3 1 45 0 paperwinder side 2 Q16 2 8 Digital input K3 2 45 2 paperwinder side 2 I16 2 8 0 1 2 3 4 5 6...

Page 304: ...4d 22d 8d Digital output K3 5 45 0 enable ITV Q13 1 7 Digital input K3 6 45 2 pressure controler ITV I14 2 7 K9 13 A2 A1 14 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check wor...

Page 305: ...WH BN W17 Cable 2x0 5mm WH 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 34 51 Drawing number 469310 G Woitke name Date Status...

Page 306: ...7 HBA H10 37 0 HBA H09 37 2 HBA H08 37 3 HBA H07 37 4 HBA H06 37 5 HBA H05 37 6 HBA H04 37 7 HBA S17 38 0 HBA S16 38 4 HBA S15 38 3 HBA S14 38 2 HBA S13 38 5 HBA S12 38 6 HBA S11 38 7 HBA S10 39 0 HB...

Page 307: ...45 4 HBA 1 angle H12 Q6 2 3 Digital output K3 7 45 4 HBA 0 1 angle H11 Q7 1 4 HBA H17 35 1 HBA H16 35 1 HBA H15 35 1 HBA H14 35 2 HBA H13 35 2 HBA H12 35 3 HBA H11 35 3 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6...

Page 308: ...output K3 7 45 4 HBA protection cover open H04 Q14 2 7 HBA H09 35 4 HBA H08 35 4 HBA H07 35 5 HBA H06 35 5 HBA H05 35 5 HBA H04 35 6 Digital output K3 7 45 4 HBA 0 01 angle H10 Q8 2 4 HBA H10 35 3 0...

Page 309: ...6 HBA 1 angle S12 I6 2 3 Digital input K3 8 45 6 HBA 0 1 angle S11 I7 1 4 HBA S17 35 0 HBA S16 35 1 HBA S15 35 1 HBA S14 35 2 HBA S13 35 2 HBA S12 35 2 HBA S11 35 3 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A...

Page 310: ...2 6 Digital input K3 8 45 6 HBA 0 01 angle S10 I8 2 4 HBA S10 35 3 HBA S09 35 4 HBA S08 35 4 HBA S07 35 4 HBA S06 35 5 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 0...

Page 311: ...6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 40 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Machine Type Additional I...

Page 312: ...ption Option 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 41 51 Drawing number 469310 G Woitke name Date Status rev Project num...

Page 313: ...U BN WH GHM400 Shielded clamp on cap rail 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet of 42 51 Drawing number 469310 G Woitke nam...

Page 314: ...5 1 4 2 4 GND 2 6 24V 2 5 Set jumper D 3 SafetySPS 12 1 0 F x16 X1 adress X300 1b 3a 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check work 14 01 20 DIN 81346 created from sheet...

Page 315: ...1 1 GND 1 4 release main relay 21 4 SO2 2 1 GND 2 4 enable Q14 21 5 SO3 1 2 GND 1 5 enable Q15 29 3 SO4 2 2 GND 2 5 close protection cover 29 2 SO5 1 3 GND 1 6 close protection cover SO6 2 3 GND 2 6...

Page 316: ...1 4 30 4 running Q9 1 5 30 1 bell Q11 1 6 8 6 Conveyor belt speed Q13 1 7 31 6 paperwinder side 1 Q15 1 8 28 4 stacking tray tilt Q2 2 1 24 8 gripper side 2 close Q4 2 2 29 0 Cycle counter Q6 2 3 30 3...

Page 317: ...1 2 Q5 1 3 Q7 1 4 Q9 1 5 Q11 1 6 Q13 1 7 Q15 1 8 HotStamp 2 Start Q2 2 1 Q4 2 2 Q6 2 3 Q8 2 4 Q10 2 5 Q12 2 6 Q14 2 7 Q16 2 8 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 A B C D E F A B C D E F Date norm check wo...

Page 318: ...sheet of 47 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Machine Type Additional Information CC6x SP Facelift Analog output module 4AO AO4632 K3 20 33 4 ITV P1 AQW...

Page 319: ...27 18 28 12 13 14 15 16 23 24 25 26 21 11 22 LED K3 X20CP1586 X20DOF322 X20DIF371 LED 12 13 14 15 16 23 24 25 26 21 11 22 17 27 18 28 K3 5 K3 6 K3 7 K3 8 IN IN X20DIF371 out X20DOF322 out LED 12 13 1...

Page 320: ...K3 13 standard flaring K3 16 K3 15 out IN LED 12 13 14 15 16 23 24 25 26 21 11 22 17 27 18 28 LED 12 13 14 15 16 23 24 25 26 21 11 22 17 27 18 28 X20DOF322 X20DIF371 x16 1 X1 1 0 1 2 3 4 5 6 7 0 1 2...

Page 321: ...d a b c d a b c d F1 F2 F3 F4 F5 F6 Feeding terminal Disconnect terminal a b c d F10 a b c d 1 2 3 4 5 6 e a b c d e a b c d e a b c d e a b c d e a b c d e a b c d e a b c d e a b c d e a b c d e a b...

Page 322: ...norm check work 14 01 20 DIN 81346 created from sheet of 51 51 Drawing number 469310 G Woitke name Date Status rev Project number 467921 8 8 Machine Type Additional Information CC6x SP Facelift Verwe...

Page 323: ...sclosure of the third person will be punished financially and may result in criminal prosecution 8 1 Technology previously sheet 1 current afterwards 1 Cabinet Engineering sheets Number Additional Inf...

Page 324: ...Part number W Q1 Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm 1 2 3 4 PE 2 1 2 0 2 0 2 0 2 0 2 1 X0 X0 X0 X0 X0 1 2 3 4 PE0 Feedin...

Page 325: ...Cable type Cable number Page 2 Type Part number W Q2 Q1 Q1 Q1 1 3 5 Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm 1 2 3 4 PE 2 0 2 0 2 0 X0 X0 X0 1 2 3...

Page 326: ...th Dest internal Cable type Cable number Page 3 Type Part number W Q3 R1 R1 R1 R1 L1 L2 L3 PE Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm 1 2 3 4 PE...

Page 327: ...h Dest internal Cable type Cable number Page 4 Type Part number W Q4 R1 R1 R1 R1 L1 L2 L3 Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm Control TM 4G2 5mm 1 2 3 4 PE 2 0...

Page 328: ...l Cable type Cable number Page 5 Type Part number W Q5 T1 T1 T1 T1 T1 400 V 400 V 400 V N PE Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm Control TM 5G2 5mm 1 2 3 4 PE 2...

Page 329: ...SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm SMC Cable 25x0 35mm...

Page 330: ...path Dest internal Cable type Cable number Page 7 Type Part number W X40 K3 1 X40 1 8 2 UNITRONIC 5x0 34 UNITRONIC 5x0 34 UNITRONIC 5x0 34 UNITRONIC 5x0 34 UNITRONIC 5x0 34 bl br gegr sw ws 31 3 31 4...

Page 331: ...path Dest internal Cable type Cable number Page 8 Type Part number W X41 K3 1 X41 2 8 2 UNITRONIC 5x0 34 UNITRONIC 5x0 34 UNITRONIC 5x0 34 UNITRONIC 5x0 34 UNITRONIC 5x0 34 bl br gegr sw ws 32 3 32 4...

Page 332: ...18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX 18G1 6000mm U LFLEX...

Page 333: ...Part number W15 4 P1 H12 H13 H11 H10 H11 connecting cable Tow connecting cable Tow connecting cable Tow connecting cable Tow connecting cable Tow connecting cable Tow br ge gn gr rs ws 30 1 30 4 30 5...

Page 334: ...n text Dest external Function text Function text Connection Name Sheet path Dest internal Cable type Cable number Page 11 Type Part number W16 X46 X46 1 2 Kabel 2x0 5mm Cable 2x0 5mm br ws 34 4 34 4 X...

Page 335: ...Function text Dest external Function text Function text Connection Name Sheet path Dest internal Cable type Cable number Page 12 Type Part number W17 Cable 2x0 5mm Cable 2x0 5mm br ws 34 4 34 4 X46 X...

Page 336: ...ion Name Sheet path Dest internal Cable type Cable number Page 13 Type Part number W20 XPE Shielded clamp on ca Siliconwire 2m Siliconwire 2m Siliconwire 2m Siliconwire 2m Siliconwire 2m Siliconwire 2...

Page 337: ...t Function text Connection Name Sheet path Dest internal Cable type Cable number Page 14 Type Part number W22 1 X2 1 X2 1 2 1 PE lflex 3x1mm lflex 3x1mm lflex 3x1mm bl br gn ge 13 1 13 0 13 1 X300 X3...

Page 338: ...Function text Connection Name Sheet path Dest internal Cable type Cable number Page 15 Type Part number W22 2 X2 2 X2 2 X2 2 2 1 PE lflex 3x1mm lflex 3x1mm lflex 3x1mm bl br gn ge 13 2 13 2 13 2 X300...

Page 339: ...Function text Connection Name Sheet path Dest internal Cable type Cable number Page 16 Type Part number W22 3 X2 3 X2 3 X2 3 2 1 PE lflex 3x1mm lflex 3x1mm lflex 3x1mm bl br gn ge 13 3 13 3 13 3 X300...

Page 340: ...ction text Connection Name Sheet path Dest internal Cable type Cable number Page 17 Type Part number W22 4 X2 1 2 X2 1 2 X2 1 2 2 1 PE lflex 3x1mm lflex 3x1mm lflex 3x1mm bl br gn ge 13 5 13 5 13 5 X3...

Page 341: ...ction text Connection Name Sheet path Dest internal Cable type Cable number Page 18 Type Part number W22 5 X2 2 2 X2 2 2 X2 2 2 2 1 PE lflex 3x1mm lflex 3x1mm lflex 3x1mm bl br gn ge 13 6 13 6 13 6 X3...

Page 342: ...ction text Connection Name Sheet path Dest internal Cable type Cable number Page 19 Type Part number W22 6 X2 3 2 X2 3 2 X2 3 2 2 1 PE lflex 3x1mm lflex 3x1mm lflex 3x1mm bl br gn ge 13 8 13 7 13 8 X3...

Page 343: ...et path Dest internal Cable type Cable number Page 20 Type Part number W24 2 SA40 SA40 K3 S1 K3 S1 21 31 1 6 2 6 LFLEX 5G0 75 LFLEX 5G0 75 LFLEX 5G0 75 LFLEX 5G0 75 LFLEX 5G0 75 1 21 1 21 1 21 1 21 1...

Page 344: ...0 XM30 XM30 XM30 XM30 7 2 4 3 5 6 1 SUB D female 9pin LIYCY 8x0 25mm LIYCY 8x0 25mm LIYCY 8x0 25mm LIYCY 8x0 25mm LIYCY 8x0 25mm LIYCY 8x0 25mm LIYCY 8x0 25mm LIYCY 8x0 25mm bl br ge gn gr rs rt ws 8...

Page 345: ...l Function text Function text Connection Name Sheet path Dest internal Cable type Cable number Page 22 Type Part number W53 B3 B3 B3 3 1 2 4x0 5mm 4x0 5mm 4x0 5mm bl br ws 33 3 33 2 33 3 X300 X3 K3 20...

Page 346: ...l Function text Function text Connection Name Sheet path Dest internal Cable type Cable number Page 23 Type Part number W54 B1 B1 B1 3 1 2 4x0 5mm 4x0 5mm 4x0 5mm bl br ws 33 4 33 4 33 4 X300 X3 K3 20...

Reviews:

No comments