Schleich GLP2-i/e Operating Manual Download

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SCHLEICH

TECHNOLOGY IN ADVANCE

GLP2

-i/e

Operating manual

Summary of Contents for GLP2-i/e

Page 1: ...SCHLEICH TECHNOLOGY IN ADVANCE GLP2 i e Operating manual...

Page 2: ...s required by law must be adhered to Schleich GmbH D 58675 Hemer 0049 0 2372 9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 2 File name Q WINWORD USER ML BAGLP2i BAGLP2i_e doc Revi...

Page 3: ...chalter Pr fung 12 1 3 Range of application 13 1 4 Liability 14 2 0 Safety 15 2 1 Safety symbol 15 2 2 Attention 15 2 3 Regulations for safety at work 15 2 4 Important information for users of high vo...

Page 4: ...esistance test GLP2 i e 77 6 1 3 Examples for application of PE resistance test 80 6 1 3 1 Manual test process of the PE resistance test 80 6 1 3 2 Automatic test process of the PE resistance test 81...

Page 5: ...nation of the continuity test 161 6 7 2 Programming of the continuity test GLP2 i e 162 6 8 Resistance test 164 6 8 1 Explanation of the resistance test 164 6 8 2 Programming of the resistance test GL...

Page 6: ...D 58675 Hemer That the tester GLP2 i e to which this declaration relates is in compliance with the below mentioned EEC Directives including all amendments 73 23 EEC Low Voltage Directive 89 336 EEC E...

Page 7: ...test current can be programmed in steps of 1A Test current regulation electronic constant current source and monitored Test voltage 6VAC or 12VAC Frequency of test voltage 50Hz depending on the mains...

Page 8: ...uations connectable Apparent active power measuring range 0 1150VA W Resolution 1 VA W Accuracy 1 of measuring range Correction with mathematical correction of the power in case of mains voltage fluct...

Page 9: ...according to perception and reaction EN60990 5 Measuring Equipment Fig 4 3 weighted after release EN60990 5 Measuring Equipment Fig 5 Touch current frequency max 500Hz Evaluation r m s value unweighte...

Page 10: ...edical devices With this article number it is possible to test the following figures of the standard figure 16 figure 20 figure 23 figure 26 figure 27 For automatic testing according to the following...

Page 11: ...y thermo switch Minimum current 0 100mA freely programmable Nominal power 500VA according to VDE IEC regulations beginning at approx 500V Test time 0 1 seconds 24 hours and without time allowance Swit...

Page 12: ...9 0 2372 9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 12 1 2 10 FI Schutzschalter Pr fung Messbereich Strom 0 500mA AC RMS Messfehler 1mA Messbereich Zeitmessung 10ms 2000ms Mess...

Page 13: ...est leads of the testing device and it is tested whether the data of the black box are the same as the measured values In case the testing device has various measuring ranges it is necessary that for...

Page 14: ...e usage The user is obliged to operate the tester only in perfect condition Messrs Schleich GmbH is liable for mistakes and omissions with the exception of further claims only within the framework of...

Page 15: ...to the latest developments in technology and is operationally reliable However should unqualified personnel use this testing device in an inappropriate way or for improper use this testing device can...

Page 16: ...o the person in charge for measuring devices or to Messrs Schleich GmbH Unauthorized modifications and changes which impair the safety of the testing device are not allowed All work at the testing dev...

Page 17: ...urer 2 4 2 Working with high voltage test pistols High voltage test pistols are always delivered with connected high voltage cable Variant 1 testing with 2 safety test pistols You will have full accid...

Page 18: ...alues Only a limitation of the maximum possible current through hardware is allowed for personal protection This is done optionally inside the testing device by means of a resistor Only in this case t...

Page 19: ...edge of this operating manual will ensure that mistakes with this testing device can be avoided and guarantees trouble free operation It is therefore of great importance that this operating manual is...

Page 20: ...test probe can be connected at the front panel via 19 pole round plug Alternatively it is possible to connect a probe or a PE to the connection box The measuring process is based on the fully or half...

Page 21: ...l However the user can also connect various operating elements via the control plug at the rear panel of the testing device Key switch for enabling high voltage option Key switch for enabling the high...

Page 22: ...can also connect various operating elements via the control plug at the rear panel of the testing device Graphics LCD with touch screen Key switch for enabling high voltage option Key switch for enabl...

Page 23: ...figuration the foot switch can also be used for starting the HV test 3 external start button for HV test Via the external start button the high voltage test can be started parallel to the HV start at...

Page 24: ...menu In this type of menu you can open submenus e g processing test programs Main Menu Load test program Programming go no go counter Single test Information Test 08 12 03 02 01 02 5 1 2 Input menu T...

Page 25: ...schleich com info schleich com 25 5 1 3 Testing menu This is the testing menu where set values actual values and the test result are indicated No 100W Lamp St vl At vl Res 1 PE 1 0 2 2 PE 1 0 2 3 ISO...

Page 26: ...ed to Schleich GmbH D 58675 Hemer 0049 0 2372 9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 26 5 1 4 Menu inquiry acknowledgement This menu serves for making an inquiry or for ack...

Page 27: ...values or the settings of the tester General data Start with probe off Start saf Switch off Safety ISO off Contin Function off no go buzzer on Voltage control once Repeat if no go 1 Shrt circ resis 1...

Page 28: ...neral information after switching on After switching on the testing device the display first indicates the information on the device and on the software version GLP2 i Safety and function tester Ver 3...

Page 29: ...es the user of a tester to check the device in regular intervals with a blackbox This message will only appear if the self test via blackbox is deactivated The message must be acknowledged by touching...

Page 30: ...8675 Hemer 0049 0 2372 9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 30 In order to go to the programming menu it is necessary to press the button INPUT Now the following window a...

Page 31: ...0 0049 0 2372 9498 99 http www schleich com info schleich com 31 5 3 Load test program aus der Datenbank Die Auswahl wird mit dem Cursor schwarz hinterlegter Balken durch die Pfeiltasten getroffen De...

Page 32: ...y tests were go and how many were no go Average test time This is the average test time of all test methods between the beginning and the end of the test total of go and no go counters in one test pro...

Page 33: ...ing menu you can program the testing device e g the external interfaces or the set values If a password has been activated this password needs to be entered before the programming menu is indicated Ou...

Page 34: ...5 1 Test programs The tester GLP2 i allows to store up to 200 individual test programs types The operation of the database is described below 5 5 1 1 General information If you select the point Test...

Page 35: ...ogram after changing the name you have created a copy of the current test program Name of program 100W Lamp 0 1 2 3 4 5 6 7 8 9 Q W E R T Z U I O P A S D F G H J K L Y X C V B N M Enter DEL INS If you...

Page 36: ...1 3 Storing test programs If you activate the button Store program the new test program which you have defined will be stored in the database If the test program already exists the display will show t...

Page 37: ...e button Delete test progr you can chose the test program to be deleted from the list by moving the cursor with the arrow buttons The test program is deleted by pressing the button Delete If you press...

Page 38: ...d test methods This menu still exists only because of the compatibility with older GLP2 testers or because of the communication with the remote control software NetCom99 NetCom60204 or NetCom Light Th...

Page 39: ...39 5 5 3 Test program In the test program you determine the test sequence of the GLP2 i e i e in order the individual test steps are to be processed Test program 001 PE 1 0 10 10A Edit 002 PE 2 0 20 1...

Page 40: ...a the button Copy With Insert the test step is inserted at the point where the cursor is With the button Delete the test step marked by the cursor is deleted With the button Move a test step can be mo...

Page 41: ...ns you can enter a definition or a help text for this visual test This text will appear in a window during the visual test and needs to be acknowledged by the user with go or no go Waiting time If you...

Page 42: ...ossible switches for the visual test Input number Function 1 Start 2 Probe push button 1 3 Probe push button 2 4 Probe switch 5 HV Start 6 HV Stop 7 HV Pistol 8 RSP Trigger 15 Key switch 1 left 16 Key...

Page 43: ...nter Definition You can enter a definition for this test step This definition will be shown on the display during the test It is also possible to show a stop message which is acknowledged by activatin...

Page 44: ...the device For example at the option high voltage the inputs for HV start HV off and the safety contact cannot be used for external controls Analoger Ausgang OPTION Wenn das Pr fger t mit einem zus tz...

Page 45: ...H D 58675 Hemer 0049 0 2372 9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 45 Cancel if no go on An additional process doesn t give a result However it can interrupt a test process...

Page 46: ...test is to be performed At power on The self test is performed when the device is switched on At date change The self test is performed when the date is changed if a clock is installed Start with prob...

Page 47: ...related to the set value is equal If this function is switched on the upper and the lower tolerance can be entered separately Voltage control only for devices with automatic voltage control If the te...

Page 48: ...t werden automatisch Die Protokollnummer wird nach dem Laden eines Pr fplanes auf 1 gestellt manuell Die Protokollnummer kann im Hauptmen eingegeben werden nach dem Laden Nach dem Laden eines Pr fplan...

Page 49: ...ables that can be used for the automatic serial number P Project number of the testing device This number was allocated by Schleich and appears on the label of the testing device S counter printer cou...

Page 50: ...it has the same function Send order here it has the same function Up to 10 order inputs can be configured Together with the result these additional data can be printed out The fields are configured w...

Page 51: ...t needs to be defined how many digits are used for the test program and how many digits are used for the serial number T 5 S In this example the first 5 digits stand for the test program and the follo...

Page 52: ...ON the high voltage test will not be performed in this process of the test program The key switch allows the user to decide in which case a high voltage test is to be performed confirm no go only if...

Page 53: ...ernal serial panel printer is connected to the interface Label printer If the function is integrated it is possible to select a label printer Parallel port if existing Here you select the function of...

Page 54: ...need to select which data are to be returned as actual value via the interface Standard protocol The actual value and the set value is transmitted as result via the interface This settings needs to be...

Page 55: ...er of print outs Print all go The results printed after the test program has been completed and the test is OK go It is possible to enter the desired number of print outs Print all no go The results p...

Page 56: ...DIN A4 format off The results are printed without definition The printout will be considerably smaller Protocol number Here you can determine whether the printout of the protocol is to contain a seri...

Page 57: ...on continuous paper in the form of a list on Every protocol will be printed out on an individual page As soon as a test is completed the page is ejected Character set IBM standard CP437 DOS Latin US I...

Page 58: ...PE 0 20 0 100 go 3 PE 0 20 0 100 go 4 PE 0 20 0 100 go 5 ISO 2 0M 500M go 6 FCT 0 44A 0 436A iO 7 HV 3 0mA 0 1mA 1000V 1051V go 16 12 04 08 30 07 5 5 6 2 Example of a print out with definitions long P...

Page 59: ...ww schleich com info schleich com 59 5 5 7 Password The standard password 123 can always be changed For this purpose first a new password needs to be entered Now the new password must be repeated If t...

Page 60: ...ly visible and the test doesn t need to be restarted every time For starting a single test you only need to activate the start switch at the device or the foot switch For switching off you activate th...

Page 61: ...ly These values are indicated only additionally the over current evaluation is still performed via the effective current Loss tangent During the single test it is possible to indicate the loss factor...

Page 62: ...3 16 Data version Ver 15 Mother board Rev 2 NetCom address 1 Display Temp 34 1 C Board Temp 38 2 C Time 13 26 02 Date 15 02 02 Keyboard control Ver 1 0 In addition special modules which are integrated...

Page 63: ...nection diagrams For simplifying the programming of test processes the GLP2 i e allows to administer connection diagrams These connection diagrams are possible for every test method Schleich will prog...

Page 64: ...ould destroy the device Attention thermo switch has opened This message appears when the thermo switch of the high voltage test has opened The thermo switch is at the front panel of the testing device...

Page 65: ...the fuse of the function test has opened Voltage is set automatically The voltage of the function test is adjusted automatically This error message appears in case the voltage control has produced an...

Page 66: ...reduced The maximum resistance is being exceeded For the insulation test it is possible to enter a maximum resistance If this maximum resistance is exceeded during the insulation test the above error...

Page 67: ...ssage appears if the two hand start is not activated Connect blackbox The testing device must perform a self test now For this purpose a blackbox with defined resistances is connected the resistances...

Page 68: ...age is over 7V this voltage is indicated in the field for the test time at the bottom second from the left on the LCD and no test is possible Before a new test can be started you need to wait until th...

Page 69: ...rson It is also possible that later when operating the device the insulation inside the device gets worse This could lead to a short circuit between the current carrying leads and the enclosure of the...

Page 70: ...sary in order to determine the resistance exactly without being influenced by the measure leads At the 4 wire technique the test is executed via 4 leads Two leads are necessary for supplying the test...

Page 71: ...9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 71 EN60204 test At the EN60204 test the two test methods PE test and insulation resistance test are switched alternately between the...

Page 72: ...Rmax 0 2 No load voltage 12V Rmax 1 2 Rmax 0 48 Rmax 0 4 RPE A A V V Stromquelle Stromquelle ULeer UPE IPE IPE PE test in no load operation Uleer 6V or 12V PE test UPE RPE IPE Stromquelle current sou...

Page 73: ...10A results in a max measurable resistance of 0 6 please refer to table 1 If you now take for example a lead of 20m with a cross section of e g 1 52 mm the result is that the max measurable PE resista...

Page 74: ...dhered to Schleich GmbH D 58675 Hemer 0049 0 2372 9498 0 0049 0 2372 9498 99 http www schleich com info schleich com 74 Measured value that is evaluated and indicated t R Start Ende If the measuring v...

Page 75: ...tance at the 2nd contact point in comparison to the resistance of the voltage meter is thus as a percentage completely irrelevant This method is always used for measuring very small resistances This e...

Page 76: ...t SCHLEICH offer various connections Kelvin clamps in varying sizes 4 wire test probes The 4 wire measurement can also be applied for testers with a relay matrix In this case 4 relays per connection p...

Page 77: ...o go off Voltage drop off Enter In addition to freely programmable limit values and testing parameters the GLP2 i e allows to program up to 5 fixed set value sets in the test program For this purpose...

Page 78: ...Test connection PE direct Point of connection The test object is connected to the connection plug with both PE connections This also applies to a PE test probe which is connected to the connection bo...

Page 79: ...no go on In case of a no go test the test process is interrupted off If there is a fault it will be continued with the next test step Voltage drop general setting for all PE tests off The test result...

Page 80: ...panel via an adaptor or connection box The test point to be measured e g enclosure contact is now touched with the PE test probe The test process is started by pressing the switch inside the probe Whe...

Page 81: ...connections necessary for the PE test and the two measuring leads sense leads are firmly connected to the test object The point of connection is usually the industrial socket at the rear panel of the...

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