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2016-08-25 / V1.0

Connectors UIC 558 – Installation and Maintenance Instructions

Technical Data

10. Technical Data

Specifications and information on the material char-

acteristics for the connectors in the UIC 558 series are

given in our catalogue

F120.en

Due to our continuous improvement programme, the

design of our products can be modified at any time.

So some features may differ from the descriptions,

specifications and drawings in the catalogue. You

can download the latest update of the catalogue at:

schaltbau.info/download1en

. The updated catalogue

renders the previous issue invalid.

Summary of Contents for UIC Series

Page 1: ...Connect Contact Control 1 Connectors Connectors UIC Series Inter car jumpers to UIC 558 VE Manual F120 en...

Page 2: ...2 5 2 Dimensions Interfaces to the Vehicle 12 5 3 Installing Coupling Receptacles 12 5 4 Coupling Receptacles with Socket Insert and Assembled Connector Cable 13 5 5 Coupling Receptacles with Replacem...

Page 3: ...al instal lations They are designed and tested in compliance with the generally recognised state of the art However improper use operation handling maintenance of or tampering with electric equipment...

Page 4: ...r use force The connector should always engage easily X In order to meet the requirements of the protec tion class and to protect the connectors against the entry of dirt or moisture make sure that wh...

Page 5: ...rs X Always check if the interior of the receptacles is free from dirt moisture snow and ice before inserting a plug into a coupling receptacle or a dummy receptacle X Do not insert a plug into a rece...

Page 6: ...t to mechanical stress are secured before installing or dismantling these components CAUTION The connectors contain sharp edged parts Risk of injury X Use only appropriate tools afor maintenance work...

Page 7: ...he hinged lid of receptacles is closed according to its intended use 4 Description 4 1 Details Break away connector X If installed as intended the break away connector guarantees the non destructive s...

Page 8: ...pecific cable sets Contact inserts for 13 and 18 contacts in compliance with UIC 558 as well as 22 contacts PE for other ap plications and customer specific contact arrangements are available Fig 1 Re...

Page 9: ...ing code 13 18 54 Lxxxx 115 40 13 pole 18 pole Connector cable with 2 plugs completely assembled cable set in required length available in 13 pole and 18 pole version pin contacts 13 pole plug with le...

Page 10: ...arkings 18 pole coupling receptacle with replacement insert crimp adapter and connector cable No of contacts Figure description dimensions in mm Ordering code 18 Lxxxx 35 5 41 9 125 60 43 65 52 28 6 6...

Page 11: ...e UIC KD 18S CR RAL 7035 light grey red colour markings 22 pole UIC KD 22S CB RAL 7035 light grey blue colour markings Dummy receptacle 13 pole UIC BD 130 C0 RAL 7035 light grey 18 pole UIC BD 180 CR...

Page 12: ...separation of plug and receptacle when two electrically not uncoupled vehicles move away from each other For this purpose the mounting posi tion of the coupling receptacle must be performed in compli...

Page 13: ...d securing elements such as screw heads 12 5 mm max Two possibilities of installation are available for cou pling receptacles Installation with socket insert and completely assem bled connector cable...

Page 14: ...rrent line with the vehicle the cou pling receptacle may be highly ener gised Deadly hazard X Before commissioning the recep tacle a high voltage test must be carried out X Before commissioning the re...

Page 15: ...contact of the traction current line with the vehicle the cou pling receptacle may be highly ener gised Deadly hazard X Before commissioning the recep tacle a high voltage test must be carried out X B...

Page 16: ...ted insert instead of the assem bled socket insert replacement insert Test X Check that all of the installed parts are in the cor rect position and function properly X Check the functionality of the r...

Page 17: ...n the thread of the strain relief F X Adjust all of the parts and fasten nut C Tightening torque 3 Nm X Establish strain relief and screw clamping screw G into the strain relief F Tightening torque 3...

Page 18: ...ow and ice X Remove dirt moisture snow and ice without residues from the interior of receptacles and from the plug X Never couple a contaminated plug to the coupling receptacle WARNING The plugging an...

Page 19: ...he plug is always inserted into a dummy receptacle the hinged lid of receptacles is closed according to its intended use X Open the hinged lid of the receptacle by an angle of at least 110 but not mor...

Page 20: ...1 of the receptacle refer to Fig 19 In doing so take care that plug and receptacle are aligned axially a plug set diagonally by more than 8 cannot be plugged by hand anymore that the plug is complete...

Page 21: ...nction and a prolonged operational life span of the connectors the following checks and mainte nance must be performed regularly Checks Maintenance Interval Visual inspection of plug coupling receptac...

Page 22: ...the locking mechanism In case of defects X immediately replace dam aged parts Sealing ring O ring on the mounting flange of the receptacle Check for X tears and porosity on the sealing ring O Ring X p...

Page 23: ...ce dam aged parts Pin insert for plugs Check for X visible damage X dirt X signs of moisture X cracks and ruptured patches X tears and porosity on the sealing ring O Ring In case of defects X remove e...

Page 24: ...ng 39x2 5 1 3 4 2 1 Fig 27 Spare parts for UIC 558 receptacles with socket insert 5 4 2 6 7 1 Fig 28 Spare parts for UIC 558 receptacles with replacement insert and crimp adapter Spare parts for UIC 5...

Page 25: ...rs in the UIC 558 series are given in our catalogue F120 en Due to our continuous improvement programme the design of our products can be modified at any time So some features may differ from the desc...

Page 26: ...cations Terminal bolts and fuse holders DC emergency disconnect switches Special contactors to suit customer requirements Electrics for rolling stock Equipment for driver s cab Equipment for passenger...

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