Schaeffler DuraSense User Manual Download Page 1

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Schaeffler DuraSense

User manual

Summary of Contents for DuraSense

Page 1: ...Schaeffler DuraSense User manual...

Page 2: ......

Page 3: ...mated lubrication With two operating modes Schaeffler DuraSense can be used to provide lubrication in accordance with requirements and to monitor an existing central lubrication system The system enab...

Page 4: ...gulations 6 Scope of delivery 8 Description Function 8 Operating modes 10 Output signals 12 Reference run 12 Measurement runs 13 Storage 13 Mounting Plug and cable 14 Fitting the pre processing unit P...

Page 5: ...ndirect process materials 30 Troubleshooting and rectification 31 Dismounting 33 Decommissioning 33 Disposal 33 Technical data and accessories Voltage supply 34 Connection to the controller PLC 35 Con...

Page 6: ...e observed Legal guidelines The information in this manual reflects the status as of November 2021 Unauthorised modifications to or improper use of the device are not permitted Schaeffler accepts no l...

Page 7: ...a trained electrician On the basis of their technical training knowledge and experience as well as their knowledge of the appropriate regulations trained electricians are in a position to assess the...

Page 8: ...er any warranty claim null and void Any work on wiring opening or closing of electrical connections may only be performed with the device in a voltage free state The use of Schaeffler DuraSense is onl...

Page 9: ...recautions must be taken when using the product and its information interfaces Maintenance and repair work Maintenance and repair work may only be carried out by qualified professionals and in complia...

Page 10: ...manual BA 60 Schaeffler DuraSense Download at https www schaeffler de std 1F35 ethernet cable for connection between PPU and Windows PC required during setup power cable with plug plug and cable for c...

Page 11: ...us and lubrication circuit see page 11 All of the interfaces required to operate Schaeffler DuraSense are integrated in the PPU All inputs and outputs are located on the top of the housing The lubrica...

Page 12: ...rement run Relubrication recommended Inadequate lubrication Adequate lubrication Optimum lubrication Overlubrication Threshold value defined on the basis of the reference run in the example threshold...

Page 13: ...toring of the carriage condition can also be performed through a long term analysis of the calculated lubrication parameters Legend Reference run Measurement run Fixed relubrication interval Additiona...

Page 14: ...system is not required for this purpose Reference run Regardless of the selected operating mode a reference run must be carried out on initial operation in the event of changes to the measurement run...

Page 15: ...run cycle The measurement runs can form part of the existing movement sequence or can be set up as additional measurement runs The measurement runs provide the data for determining the lubrication pa...

Page 16: ...osition of the PPU Please note in this regard that the PPU must be attached to the moving axis of the monorail guidance system and that the sensor cable is not suitable for drag chain use Adjust the l...

Page 17: ...surface so that the adapter piece can be attached by adhesive to the entire surface of the carriage positioned so that the side surface of the sensor does not come into contact with any other parts o...

Page 18: ...adapter using a tightening torque of 5 Nm Use an open ended torque wrench with a 15 mm jaw width for this purpose Connect the plug attached to the sensor cable to one of the inputs CH1 to CH7 of the...

Page 19: ...p software SST Download The setup software SST for Schaeffler DuraSense is available to download from Schaeffler under the following link https www schaeffler de std 1F7D Start screen After starting s...

Page 20: ...og file Error and connection status Channel status Buttons in some cases with status display these buttons lead directly to selected functions or setting options that are arranged below Configure Gene...

Page 21: ...gn an IP address between 192 168 000 001 and 192 168 000 254 to the Ethernet interface of the Windows PC but excluding IP address 192 168 000 100 Following initial connection optional Adjusting the IP...

Page 22: ...The current connection status between setup software SST and the PPU is permanently displayed Button Connect to Device Restart It may be necessary to restart the PPU if malfunctions occur In the even...

Page 23: ...urations Configurations must be read and saved using the corresponding buttons Figure 12 Read Config from PPU Write Config to PPU In the event of changes such as new reference and measurement runs due...

Page 24: ...to the PPU If you have adjusted the IP address of the PPU you will also need to make a corresponding adjustment to the IP address of the Windows PC used The network settings can be reset in the Reset...

Page 25: ...r The settings under Output Configuration are performed at a later stage when defining the threshold values see page 26 Setting options under Channel Configuration Field Setting option PPU IP Adjust t...

Page 26: ...the PPU Reference run The reference run is carried out as follows Select the Data Acquisition tab Figure 16 Activate the green button for Reference Run Carry out a reference run via the PLC with the s...

Page 27: ...ut a separate reference run with each carriage and assign a separate threshold value in each case Adjusting the velocity of the reference run The result of the reference run is displayed Figure 17 The...

Page 28: ...threshold value Suggested threshold value from the measured lubrication parameter Measured SKW from reference run Figure 18 The suggested threshold value should be accepted in the SKW threshold for D...

Page 29: ...adjust the standard value 4 8 mA However the measured value may occasionally reduce after the guidance system has been run in In this case the current intensity 4 8 mA must be rescaled up in order th...

Page 30: ...y increase the reference value following careful investigation and observe the actual lubricant consumption Operation Schaeffler DuraSense can also be operated in the following modes lubrication appro...

Page 31: ...Lubrication parameter following a stoppage If the monorail guidance system is at a standstill there will be a fall in the lubrication parameter as lubricant continues to flow into the rolling contact...

Page 32: ...formation Detailed information on Schaeffler monorail guidance systems Catalogue PF 1 Monorail guidance systems Download at https www schaeffler de std 1F7E Permissible indirect process materials All...

Page 33: ...0 V The log file stored on the PPU can be used to determine the cause of the error The procedure is as follows Connect a Windows PC equipped with the setup software Service Setup Tool SST to the PPU...

Page 34: ...m plug to cable Check measurement run for framework conditions see page 13 Maximum Trigger Timing Violation max 5 0 Seconds Measuring time measurement or reference run 5 s Carry out a new measurement...

Page 35: ...ed plug Avoid any such stress Remove the sensor from the carriage using an open end wrench jaw width 15 mm Schaeffler DuraSense is dismounted Decommissioning If safe operation of the sensor PPU or acc...

Page 36: ...e PPU voltage supply are not included in the Schaeffler DuraSense scope of delivery Connector Connector requirements M12 A coded 4 pins protection type IP67 Pin assignment Cable Cable requirements con...

Page 37: ...ements suitable for drag chain use cable diameter 6 mm to 8 mm depending on the plug cross section of conductor 0 25 mm2 shielded maximum cable length 20 m Pin number Signal 1 GND 2 Analogue digital o...

Page 38: ...should be as short as possible with no turns and securely laid with no drag chain routing The cable has two lines The minimum bending radius of the cable is 10 mm Plug Plug requirements M8 A coded 3 p...

Page 39: ...in assignment Plug for connection with Windows PC Plug requirements type RJ45 Pin assignment Cable Cable requirements suitable for drag chain use cable diameter 4 mm to 8 mm depending on the plug cros...

Page 40: ...bus module The outputs of the fieldbus module react as follows If IOPS BAD CPU in stop state Status change to IDLE The network is informed that the I O data of the submodule with IOPS BAD will be repl...

Page 41: ...emperature 0 to 60 C Output Analogue 4 to 20 m A Digital 0 to 24 V Mass Sensor incl 2 m cable 90 g PPU 800 g Sensor dimensions Diameter 15 mm Length 35 mm Sensor cable Length 2 m Protection class Sens...

Page 42: ...40 BA 60 Schaeffler Technologies Schaeffler DuraSense Appendix EU Declaration of Conformity Figure 28 EU Declaration of Conformity 00197F5C 00197F5C...

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Page 44: ...ompiled and checked by us but we cannot guarantee complete accuracy We reserve the right to make corrections Therefore please always check whether more up to date or amended information is available T...

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