Scantool COMPACT 36 Page 3 Safety And Operating Instructions Manual Download

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COMPACT 36

COMPACT 36

Operator’s manual for drilling machine

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1. GENERAL INFORMATION

Portable drilling machines with electromagnetic bases are fast becoming very

universal power tools not only at steel fabricating workshops or steel building sites but also at

every factory maintenance workshop, truck manufacture & repair company, military

equipment service, onboard ship maintenance shop etc.

But full advantages of electromagnetic drilling machines can be achieved only with

optimal tooling. Milling cutters are designed and manufactured specifically for use with these

machines and offer a whole range of advantages such as 4 inch diameter holes through

more than 2 inch steel, in one pass and with precision not otherwise attainable without heavy

stationary equipment.

The COMPACT 36 machine is capable of milling 35 mm holes trough 2 inch plate

what is totally unique for an electromagnetic drill of that size and weight. The COMPACT 36

is equipped with a powerful new generation, low heat electromagnet with Condensed

Magnetic Flux (CMF) and with field control system.

Summary of Contents for COMPACT 36

Page 1: ... 9 DK 9460 Brovst DENMARK Tel 45 98 23 60 88 Fax 45 98 23 61 44 Website www scantool group com E mail info scantool group dk SAFETY INSTRUCTIONS AND OPERATORS MANUAL FOR DRILLING MACHINE C CO OM MP PA AC CT T 3 36 6 ...

Page 2: ...MENT 5 4 GENERAL SAFETY ADVICE 5 5 START UP AND OPERATION 7 6 MAINTENANCE AND SERVICE 13 7 ELECTRICAL DIAGRAMS 15 8 DRAWINGS AND SPARE PARTS LISTS 16 9 CE DECLARATION OF CONFORMITY 25 10 MACHINES TEST CERTIFICATE 26 10 WARRANTY CARD 27 BEFORE YOU START WORK WITH THE MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATION ...

Page 3: ...illing machines can be achieved only with optimal tooling Milling cutters are designed and manufactured specifically for use with these machines and offer a whole range of advantages such as 4 inch diameter holes through more than 2 inch steel in one pass and with precision not otherwise attainable without heavy stationary equipment The COMPACT 36 machine is capable of milling 35 mm holes trough 2...

Page 4: ...er diameter 35 mm Max milling drilling depth 2 51 mm Insulation Class First Standard adhesive force of electromagnet on1 plate 9500 N Slide stroke 70 mm Machine speeds under load 350 rpm Electromagnetic base 80x160x36 5 mm Length of the power cord 3 0 m Total weight 10 kg Noise level 85 dB Surrounding temperature 0 C 40 C 39 1 9 16 60 2 3 8 260 10 1 4 306 376 12 1 16 14 13 16 107 4 3 16 319 12 9 1...

Page 5: ...ed condition of the drilling machine condition of power cable control panel or cutter 6 Power supply socket is not equipped with a protection circuit 7 Machine is not secured with safety chain as a protection from falling down especially when used at heights or in vertical or upside down positions 8 Bystanders are present in the immediate vicinity of machine Important rules of safe use of drilling...

Page 6: ...ng cutter without pilots and arbors without ejection spring 14 Use tools recommended in Operator s Manual only 15 After use always clean drilling machine from metal chips and coolant 16 Always unplug machine from power supply during any work on the machine 17 In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its ...

Page 7: ...such a way that fixing flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 should be used to fasten the cutter Pilot 5 is located inside the cutter It makes it easier to position milling cutter over centre of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor body and tightens discharge spring 4 That sp...

Page 8: ... access to the screws 5 in the spindle 4 3 Insert the appropriate type of pilot 6 into the milling cutter 7 4 Position the milling cutter 7 with the cutter facing up so that the flat sides of the milling cutter are found facing the screws 5 5 Put the milling cutter 7 into the spindle socket 4 6 Tighten the screws securely 5 Uninstalling the milling cutter 1 Raise the drive and the slide 2 up using...

Page 9: ...d be screwed into pinion Control panel Control elements include 2 position main switch 01 START STOP button 02 a In order to start the machine press the main switch 01 on I button Now you can start the motor by pressing green button I 02 b Stopping the motor is executed with red button O then the motor is switched OFF but the electromagnetic base is still ON 02 c To move machine into next drilling...

Page 10: ...use of drilling machine 5 4 Cutting Cooling and lubricant fluid commercially available in concentrated are recommended to use for cooling twist drill and annular cutter It s allowed to use of emulsions formed from a mixture of water and drilling oil Do not use clean water as the liquid cooling and lubricant The cooling system is an integral part of the machine and should always be used see point 5...

Page 11: ...n reduce magnet holding force These can be insufficient work piece thickness paint coating rust or dirt uneven and rough surfaces extensive wear of the magnets bottom surface etc If after turning drills electromagnet ON the motor would not start it can be caused by machines safety system which had detected insufficient magnets holding power Motors operation can then be executed by holding the gree...

Page 12: ...n of the above steps the bottle cap should be loosened by 1 3 of a turn to allow airflow into bottle Then turn on the valve 3 to start liquid flowing to the hose after which the machine can be started see II pt 3 After completing work one must remember to tighten the bottle cap and turn off the valve 3 to prevent liquid from leaking when the machine is not in use and remove the cooling system befo...

Page 13: ...ckness is less than 3 16 5mm the magnetic adhesion detection system will not allow to start then motor The same system will turn OFF the motor after even a slight move of magnetic base If customer needs to use the drill on thin less than 3 8 steel it is possible to have that system switched OFF Above can be performed at end users own responsibility and by specialized service only WARNING Work with...

Page 14: ...of the brush holder 5 4 Remove the brush holder pressure plate 4 5 Be careful not to remove the brush conduit lightly raise the brush holder 5 and remove the motor brush 6 6 Monitor brush length If the length is less than 5 mm it must be exchanged for a new brush 7 Carry out all actions in reverse in order to install the motor Caution During the installation of the brush holder 5 pay attention to ...

Page 15: ...COMPACT 36 COMPACT 36 Operator s manual for drilling machine 15 7 ELECTRICAL DIAGRAMS ...

Page 16: ...11 PDK 000151 NYLON WASHER SR1940 4 12 WKR 000395 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x20 2 13 WKR 000113 CROSS RECESSED SCREW M4X16 1 14 PDK 000060 SPRING WASHER 4 3 1 15 NKR 000013 HEX NUT M4 2 16 PDK 000043 SPRING WASHER 4 1 1 17 SRB 000122 HEX SOCKET BOLT M 6X35 2 18 SRB 000119 HEX SOCKET BOLT M6x30 2 19 PDK 000161 SPRING WASHER 3 7 4 20 WKR 000415 CROSS RECESSED PAN HEAD TAPPING SCREW ...

Page 17: ...COMPACT 36 COMPACT 36 Operator s manual for drilling machine 17 ...

Page 18: ... 01 00 1 1549 MAIN BODY ASSY 1 1 2 WLK 0440 01 02 00 1 PINION SHAFT ASSY z14 1 1 2 1 PRS 000259 SEAL 20x28x4 1 1 3 PAS 0272 01 03 00 0 D RING STRAP 1 1 4 PDS 0378 02 00 00 1 1063 ELECTROMAGNETIC BASE 1 1 5 NKL 0440 15 14 02 0 FRAME LABEL 1 1 6 PDK 000048 SPRING WASHER 6 1 3 1 7 PRS 000019 EXTERNAL RETAINING RING 28z 1 1 8 SRB 000113 HEX SOCKET BOLT M6x20 3 ...

Page 19: ...EARCASE ASSY 1 2 2 WRZ 0272 02 02 00 0 MOTOR SPINDLE ASSEMBLY 1 2 3 WLK 0271 02 03 00 1 PINION SHAFT ASSEMBLY 1 2 4 KNC 0234 00 10 00 0 COOLANT COUPLING AMT2 H 19 1 2 5 KOL 0271 02 05 00 1 GEAR 52 1 2 6 PRS 0271 02 06 00 0 DISTANCE RING 1 2 7 PRT 0440 02 02 00 1 GUIDE 2 2 10 LOZ 000072 BEARING BALL 629 SHIELDED 1 2 11 LOZ 000047 BEARING BALL 6005 2RS 1 1 2 3 4 5 6 7 10 11 ...

Page 20: ... TY 2 1 1 KRP 0440 02 01 01 2 1550 GEARCASE 1 2 1 2 LST 0271 02 01 02 1 GEAR RACK 1 2 1 3 TLJ 000031 SELF LUBRICATING SLEEVE 18x20x20 4 2 1 5 LOZ 000053 BEARING 608 2Z 1 2 1 6 PRS 000070 SEAL 25x37x7 2 2 1 7 KLK 000044 DOWEL PIN 5 x 10 MM 2 2 1 8 KLK 000048 DOWEL PIN 5 x 18 1 2 1 9 SRB 000111 HEX SOCKET BOLT M6X18 1 1 2 3 3 5 6 6 7 8 9 ...

Page 21: ... PART NUMBER VERSION DESCRIPTION Q TY 2 2 1 KRP 0272 02 02 01 0 MOTOR SPINDLE 1 2 2 2 WYP 0139 00 02 00 1 PLUNGER 1 2 2 3 SPR 0271 02 02 03 0 SPRING 1 2 2 4 USZ 0279 02 01 06 0 SEAL 1 2 2 5 PRS 000009 INTERNAL RETAINING RING 19W 1 2 2 6 WKR 000059 HEX SET SCREW M8 x 10 2 2 2 7 LOZ 000047 BEARING BALL 6005 2RS 1 ...

Page 22: ...30V C 34115 1 3 10 PDK 000043 SPRING WASHER 4 1 2 3 11 SRB 000062 SOCKET HEAD CAP BOLT 4x12 2 3 12 PKR 0440 03 02 00 0 FIELD FRAME COVER 1 3 13 SCT 0271 03 06 00 0 BRUSH HOLDER 2 3 14 SCZ 000008 MOTOR BRUSH 6x9x17 2 3 15 PLY 0271 03 07 00 0 BRUSH HOLDER PRESSURE PLATE 2 3 16 WKR 000359 CROSS RECESSED PAN HEAD TAPPING SCREW 3x13 2 3 17 WKR 000236 CROSS RECESSED PAN HEAD TAPPING SCREW 5x16 1 3 18 WK...

Page 23: ...ine 23 UKL 0440 05 00 00 1 COOLANT BOTTLE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q TY 5 1 BTL 0440 05 01 00 4 BOTTLE 1 5 2 NKR 000116 NUT 1 5 3 ZWR 000010 COOLANT VALVE 1 5 4 PDK 0232 00 01 00 0 SEAL WASHER 1 5 5 WAZ 000004 PLASTIC HOSE 4MM 0 16m 1 2 3 4 5 ...

Page 24: ... NUMBER VERSION DESCRIPTION Q TY 6 1 MSK 0300 04 01 00 1 2041 PANEL PLATE ASSY 1 6 1 2 NKL 0440 15 14 01 0 LABEL PANEL PLATE 1 6 2 STR 0257 04 10 00 3 ELECTRONIC CONTROLLER SW 31M 230V 1 6 3 WLC 000007 SWITCH START STOP 1 6 4 PNK 000013 SWITCH MAGNET 1 6 6 FLT 0257 04 12 00 1 INTERFERENCE ELIMINATOR 1 FLT 0257 04 12 00 1 ...

Page 25: ...j 3 9 DK 9460 Brovst DENMARK declare with full responsibility that product COMPACT 36 DRILLING MACHINE which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Brovst 2011 01 04 ___________________________ Chairman ...

Page 26: ...______________ Date of test _______________________ Electric test results Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit Ω The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester ____________________ Quality Control ____________________ ...

Page 27: ...ne to be free of defects in material and workmanship under normal use for a period of 12 months from date of sold This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or material Date of Production Serial No Quality Control Date of Purchase Signature of Seller ...

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