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Scanjet BIO 10, Instruction Manual

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#BIO10 11

Instruction Manual

 BIO 10

Scanjet Marine AB

SALES OFFICE

Södra Långebergsgatan 36
P.O. Box 9316
SE-400 97 Göteborg, Sweden

Telephone 

+46 313 387 530

Telefax 

+46 313 387 540

E-mail 

offi [email protected]

Web 

www.scanjet.se

FACTORY

Törnedalsgatan 1
P.O. Box 2
SE-275 21 Sjöbo

Telephone 

+46 416 513 100

Telefax 

+46 416 511 656

E-mail 

[email protected]

VAT 

SE556291242701

Summary of Contents for BIO 10

Page 1: ...sgatan 36 P O Box 9316 SE 400 97 Göteborg Sweden Telephone 46 313 387 530 Telefax 46 313 387 540 E mail office scanjet se Web www scanjet se FACTORY Törnedalsgatan 1 P O Box 2 SE 275 21 Sjöbo Telephone 46 416 513 100 Telefax 46 416 511 656 E mail factory scanjet se VAT SE556291242701 ...

Page 2: ... Scanjet Marine AB Törnedalsgatan 1 P O Box 2 SE 275 21 Sjöbo Sweden Telephone 46 416 513 100 Telefax 46 416 511 656 E mail spares scanjet se This manual is intended to assist in the handling and operation of the Scanjet BIO 10 Tank Cleaning System Continuous product improvement is the policy of Scanjet Marine AB and we reserve the right to alter the specifications at any time without prior notice ...

Page 3: ...Preventive maintenance 13 7 2 Service kit 14 7 3 Service intervals 15 7 4 Disassembly 16 7 5 Reassembly 20 8 Trouble Shooting Guide 23 9 How to Order Spare Parts 24 10 Exploded Drawing View BIO 10 25 11 Spare Parts List BIO 10 26 12 Spare Parts Old versions 28 13 Accessories 29 13 1 Welding Adapter 29 14 Service Kit Contents 30 15 Basic Settings 32 16 Tool Kit 33 16 1 Standard Tool 33 16 2 Optiona...

Page 4: ...ough the machine The BIO 10 is available with 4 nozzles but a special configuration with 2 extra nozzles on the body enables cleaning of the outside of the machine and provides unmatched self cleaning capability This manual has been prepared as a guide for persons who will be operating and maintaining the tank cleaning machine The key to long machine life will always be carefully planned maintenanc...

Page 5: ... build up in the media As an extra precaution the cleaning media could be made conductive The machine should be installed in accordance with national regulations for safety and other relevant regulations and standards Precautions should be made to prevent starting of the tank cleaning operation while personnel are inside the tank or otherwise can be hit by the jets In EU countries the complete sys...

Page 6: ...und its own axle and at the same time the nozzle housing is forced to rotate clockwise A combined motion of the machine s body and nozzle housing creates a criss cross cleaning pattern inside the tank After 6 1 8 rotation of the nozzle housing a first course pattern has been created inside of the tank This process is repeated 8 times each time indexed from the other until a full cleaning pattern ha...

Page 7: ...minal pressure range 5 7 bar 70 100 psi Max pressure 12 bar 180psi Max working temperature 95ºC 200ºF Max ambient temperature 140ºC 284ºF Materials AISI 316L PTFE GLASS alt PE1000 PEEK TX EPDM 4 1 Dimensions Min opening Ø140 mm Ø5 5 in Max rotation Ø175 mm Ø6 9 in 5 3 in 2 8 in 153 mm 71 mm 135 mm 6 0 in 210 mm 8 3 in ...

Page 8: ...ing media cleaning agent used and so on The vertical jet length can be estimated to be approximately 1 3 less than the horizontal jet length The following graphs show the flow effective jet length radius and complete cleaning time for each combination of inlet pressure and nozzle diameter Other nozzle diameters and maximum jet lengths are available upon request Flow vs Pressure Inlet pressure has b...

Page 9: ... graph is measured as effective jet length Maximum jet length is available upon request Please contact Scanjet for assistance with proper selection 3 4 5 6 7 8 9 5 6 7 8 9 10 4XØ4 0 mm 4XØ4 5 mm 4XØ5 5 mm 60 80 100 120 50 70 90 110 130 16 18 20 22 24 26 28 30 32 m ft psi bar ...

Page 10: ... BIO10 11 140813 Page 10 of 40 Complete Pattern Time at Different Inlet Pressures 3 4 5 6 7 8 9 6 8 10 12 5 7 9 11 4XØ4 0 mm 4XØ4 5 mm 4XØ5 5 mm 60 80 100 120 50 70 90 110 130 Min psi bar ...

Page 11: ...fter use flushing of the cleaning system should be developed for your application In general a fresh water flush is recommended after each cleaning Pressure Hydraulic shocks may damage the system In order to avoid shocks increase pressure gradually from 0 to maximum operating pressure over 5 7 seconds Do not exceed 12 Bar 180 PSI inlet pressure Higher pressure in combination with higher flow rates wi...

Page 12: ...ion of the tank cleaning machine to the cleaning media connection Scanjet recommends that Food Grade Teflon tape or any other appropriate food grade anti seizing compound is used to avoid metal galling Galling means that threads clamp together and cannot easily loosen Following anti seize compounds are recommended for use with food industry FDA approved Loctite Product Numbers Scanjet Article No 80...

Page 13: ...ended that the maintenance program is adjusted to suit such a situation Only use proper tools when servicing the machine see chapter 16 Tool Kit for Scanjet standard tool kit Never use excessive force or hammer components together or apart Always follow all assembly disassembly steps in the order described in this manual Never assemble components without previous cleaning this is especially import...

Page 14: ...may be subject to wear and need replacement have been included in service kit naturally optimized for each specific model and type of Scanjet tank cleaning machine Service intervals are described on the following page Note that the intervals may be more frequent for machines installed in any other position that vertical upright or inverted Service kit are rapidly available and easy to order as well...

Page 15: ... inspected accordingly 5 Inspect seals bushings and gears for wear locate position numbers from 10 Exploded Drawing View BIO 10 on page 25 Replace if unduly worn 6 Reassemble the machine A service card is included with this manual see page 34 This should be completed each time service is performed on the tank cleaning machine so that a proper maintenance record history is kept Every 1200 Working H...

Page 16: ...terial when holding it to avoid damaging the surface and use Scanjet tool 25255 to undo the support bearing pos 4 Insert the shaft as shown on the picture to line up the stator and prevent damages while undoing the support bearing It is very important that the shaft is kept in place during the entire procedure NOTE The thread is a right handed thread NOTE If the support bearing appears to be stuck...

Page 17: ... position and then remove the gearbox Be careful not to damage the gears 8 Carefully remove the locking spring inside pos 6 use a screwdriver Scanjet tool 25257 9 Remove the four locking shafts pos 7 if they do not come off themselves When the locking shafts are out the nozzle housing assembly can be removed by 12 ...

Page 18: ...e nozzles pos 17 The flow guides behind the nozzles should only be removed if absolute necessary since they can easily be damaged if removed 11 When dissembling the gearbox withdraw the spring pins pos 25 in the gears and then disassembly the horizontal gear shaft and gear first Be careful not to damage the gears 6 7 17 ...

Page 19: ...he same way 13 If needed change the bearings pos 20 23 for the gear shafts and turbine shaft by carefully pressing them out To withdraw the bearing pos 30 turn the gearbox upside down and use a fitting tool through the little hole in the bottom the press out the bearings 20 32 30 ...

Page 20: ... housing as shown on the picture otherwise they could prevent the machine from rotating 3 Now reassemble the gearbox If the bearings have been changed carefully press them into their places Be observant when mounting the bearing 25276 pos 30 on previous page so that it is mounted flat to avoid unnecessary wear 4 Be careful not to damage the gear teeth while mounting the gear and gear shafts 5 Use a...

Page 21: ...u can either hold the tool in vertical position or fasten the tool in a screw vice while placing the housing with bearings inside upon the tool see picture below Make sure that all four locking shafts have been fixed properly without having to use too much force 8 It is strongly recommended that the o rings in the gearbox pos 13 are replaced each time the gearbox is reassembled after service 9 Inse...

Page 22: ...ue to be applied is 80Nm 60Lb Ft 12 Insert turbine assembly and flow guide 13 Mount the four locking shafts pos 7 in the stator pos 8 The rotation is important and the chamfer should be facing upwards as shown on the picture below 14 Also mount the pins on the locking ring pos 6 facing upwards 15 Mount the connection by carefully pushing it onto the machine until it locks Check that all four lockin...

Page 23: ...clean the nozzles and then remount them Symptom Tank cleaning machine will not rotate Possible causes are 4 Bevel gears are blocked a If foreign matter has entered the machine and passed through the turbine it may have lodged itself in the bevel gears pos 8 and pos 14 To check these areas refer to 7 4 Disassembly on page 16 Take care to review the gearing and ensure that there is no damage that co...

Page 24: ... original parts will invalidate the warranty The serial number is on the back of your machine When ordering spare parts the following data must be referred to for securing a correct and rapid delivery Company name Name Invoice address Customer name and address Contact person Customer responsible person Your order no Mode of delivery By mail courier etc Shipping address Shipping mark Marking of del...

Page 25: ... BIO10 11 140813 Page 25 of 40 10 Exploded Drawing View BIO 10 List dated 2014 08 13 3 7 16 17 11 1 2 15 4 14 7 9a 6 10 11 8 12 5 5 13 6 9b 18 21 23 20 24 18 23 25 22 18 18 19 26 ...

Page 26: ...SI 316L PTFE 25228 PE 2 Ball bearing AISI 316L PE1000 6 25234 1 2 Loc king Ring AISI 316L 7 25221 8 Locking Shaft AISI 316L 8 25268 2 1 Stator1 AISI 316L 9a 25283 B x 1 Turbine Check basic settings PEEK 9b 25267 1 1 Turbine Shaft Assembly AISI 316L 10 25289 3 Bolt A4 11 120382 6 O ring EPDM 12 25314 1 Nozzle Gear AISI 316L 13 25260 1 Housing AISI 316L 14 25222 2 1 Support Ring AISI 316L 15 25230 x...

Page 27: ... BIO10 11 140813 Page 27 of 40 25 25264 1 Gearbox Housing AISI 316L 26 25272 TX 1 Worm Gear PEEK TX ...

Page 28: ...anged without prior notice Spare Part List Bio 10 Old versions Pos Part No Qty Description Replaced by 2 25275 1 Flow Guide 25275 2 5 25228 2 Ball Bearing 25228 3 25228 PE 8 25268 1 Stator 25268 2 9 106288 1 Circlip 10 25283 x 1 Turbine 25267 1 Pos 9a 11 41031 1 Turbine Shaft Assembly 25283 B x Pos 9b 2 5 10 11 9 8 ...

Page 29: ...Adapter Pos Part No Description Do x t mm Material 1 25284 064 764 Adapter 1 ASTM A312 SCH 40S Ø33 4 x 3 38 EN1 4404 25284 064 784 Adapter 1 ISO 1127 Ø33 7 x 3 25 EN1 4404 25284 064 866 Adapter 1 ISO 2037 Ø38 x 1 6 EN1 4404 25284 064 886 Adapter 1 ISO 2037 Ø38 x 1 2 EN1 4404 2 25285 B10 Sealing Washer PTFE 3 120631 Square O ring EPDM 4 25280 064 Connection EN1 4404 ...

Page 30: ...Part No Qty Description 3 25279 TX 1 Bearing 5 25228 3 2 Ball Bearing 25228 4 2 Ball Bearing 11 120382 6 O ring KIT BIO10 1200 Service Kit 1200 hours Pos Part No Qty Description 3 25279 1 Bearing 5 25228 3 2 Ball Bearing 7 25221 2 Locking Shaft 9b 25267 1 Turbine Shaft Assembly 11 120382 6 O ring 18 25326 4 Bearing 19 25272 2 Worm Gear 20 25263 1 Worm Gear Shaft 21 20015 2 1 Bearing 22 20021 1 Bea...

Page 31: ...ing 5 25228 3 2 Ball Bearing 25228 4 2 Ball bearing 7 25221 2 Locking Shaft 9b 25267 1 1 Turbine Shaft Assembly 11 120382 6 O ring 18 25326 TX 4 Bearing 19 25272 TX 1 1 Worm Gear 20 25263 1 Worm Gear Shaft 21 20015 TX 1 Bearing 22 20021 1 Bearing 23 106358 2 2 Spring Pin 24 25266 1 Gear Shaft 26 25272 TX 1 Worm Gear ...

Page 32: ...y Description Material 2 25275 2 1 Flow Guide PEEK 9 25283 B 3 1 Turbine T3 PEEK 17 25230 4 0 4 Nozzle Ø4 0 AISI 316L Nozzle size Ø 4 5mm Pos Part No Qty Description Material 2 25275 2 1 Flow Guide PEEK 9 25283 B 4 1 Turbine T4 PEEK 17 25230 4 5 4 Nozzle Ø4 5 AISI 316L Nozzle size Ø 5 5mm Pos Part No Qty Description Material 2 25275 2 1 Flow Guide PEEK 9 25283 B 5 1 Turbine T5 PEEK 17 25230 5 5 4 ...

Page 33: ...kit This tool kit can also be ordered as Scanjet part no T BIO 10 Pos Part no Qty Description 1 12031 1 Box Wrench 11 mm 2 12063 1 Box Driver 8 mm 3 25254 1 Tool for Mounting 4 25255 1 Tool for Support Bearing 5 25256 1 Tool for Nozzle Housing 6 25257 1 Screwdriver 16 2 Optional Tool Pos Part no Qty Description 1 25259 B10 1 Assembly Fixture Bio10 ...

Page 34: ...age 34 of 40 17 Service Card Model Number of Machine ___________ Serial No _______________ Nozzle Diameter _______________ mm Date No of working hours Maintenance Actions Exchanged Parts Sign 0 Machine put into operation ...

Page 35: ... BIO10 11 140813 Page 35 of 40 Date No of working hours Maintenance Actions Exchanged Parts Sign ...

Page 36: ...achine type______________________ Serial Number_____________________ Nozzle size ________________________ Working conditions Inlet pressure ______________________ Working temp ____________________ Working hours before failure________ Could hydraulic shock be the cause ___ Inlet line flushed before installation ______________________ Cleaning media and concentration Temperature Time Recirculation Is...

Page 37: ...pe of tank contents to be removed Type of sludge in the tank name formula concentration etc _______________ What is the sludge soluble in __________________________________________ Nature of material Crystalline Solidifying Hard particles Soft Particles High Viscous Low Viscous Explosive Sticky Is the tank cleaning machine lowered into the material ____________________ Other information __________...

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Page 39: ... BIO10 11 140813 Page 39 of 40 ...

Page 40: ...ern and efficient tank cleaning technology ensures that our clients will receive a Scanjet tank cleaning machine with maximum performance and quality to last for many years Our business mission is to continuously co operate directly with our clients offering economical solutions and high quality range of products to assist our clients Contact details for all countries are continuously updated on ou...

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