Saturn SHDR-60-4-36G Page 5 Operation Manual Download

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Gas Range Manual

Page 5

Revision: 21 Oct 2011

TABLE OF CONTENTS

INTRODUCTION ---------------------------------------------------------------------------------------------- 7

GENERAL ------------------------------------------------------------------------------------------------ 7

WARRANTY --------------------------------------------------------------------------------------------- 7

GENERAL INFORMATION -------------------------------------------------------------------------------- 8

INSPECTION -------------------------------------------------------------------------------------------- 8

OPERATOR MANUAL --------------------------------------------------------------------------------- 8

INSTALLATION ------------------------------------------------------------------------------------------ 8

GAS CONNECTION ----------------------------------------------------------------------------------- 8

GAS PRESSURE --------------------------------------------------------------------------------------- 9

COMMISSIONING ------------------------------------------------------------------------------------- 9

SPECIFICATIONS ------------------------------------------------------------------------------------------ 10

INSTALLATION ---------------------------------------------------------------------------------------- 10

GAS INPUT INFORMATION ----------------------------------------------------------------------- 12

GAS SUPPLY PRESSURE ------------------------------------------------------------------------ 12

NOMINAL GAS CONSUMPTION ---------------------------------------------------------------- 12

TEST POINT PRESSURE-------------------------------------------------------------------------- 13

VENTILATION & AIR SUPPLY -------------------------------------------------------------------- 13

OPERATING INSTRUCTIONS ------------------------------------------------------------------------- 14

LIGHTING INSTRUCTIONS ----------------------------------------------------------------------- 14

OPEN TOP BURNERS ------------------------------------------------------------------------------ 15

OVEN BURNER -------------------------------------------------------------------------------------- 15

OPERATOR MAINTENANCE --------------------------------------------------------------------------- 17

SEASONING THE GRILL -------------------------------------------------------------------------- 17

CLEANING STAINLESS STEEL ------------------------------------------------------------------ 18

OVEN INTERIOR (Enamel) ------------------------------------------------------------------------ 18

OPEN TOP BURNERS ------------------------------------------------------------------------------ 18

TRIVETS ------------------------------------------------------------------------------------------------ 19

Summary of Contents for SHDR-60-4-36G

Page 1: ...with oven SHDR 60 4 36G Operation Manual Please read it carefully keep it in a convenient place for reference Model SHDR 60 4 36G Saturn Equipment Primoris Inc 5670 Greenwood Plaza Blvd Suite 501 Gre...

Page 2: ...G THIS EQUIPMENT TO BE INSTALLED ONLY BY AN AUTHORISED PERSON IN ACCORDANCE WITH AS 5601 LOCAL AUTHORITY GAS ELECTRICITY ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS POST IN A PR...

Page 3: ...STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN OPERATION INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED IF YOU SMELL GAS TURN THE U...

Page 4: ...eet a wide range of applications and represents the best quality and highest value equipment Please read the instruction manual carefully to ensure the safe and reliable operation and performance of y...

Page 5: ...RE 9 COMMISSIONING 9 SPECIFICATIONS 10 INSTALLATION 10 GAS INPUT INFORMATION 12 GAS SUPPLY PRESSURE 12 NOMINAL GAS CONSUMPTION 12 TEST POINT PRESSURE 13 VENTILATION AIR SUPPLY 13 OPERATING INSTRUCTION...

Page 6: ...SETTINGS AND ADJUSTMENTS 22 CONVERSION INSTRUCTIONS 23 SPARE PARTS 24 TROUBLE SHOOTING 25 ALL BURNERS 25 OVEN 26 EXPLODED VIEWS GAS DIAGRAM AND SPARE PARTS SHDR 36 SHDR 24 SERIES 27 43 RANGE INSTALLA...

Page 7: ...Damages caused in shipment Damage as a result of incorrect installation Damage as a result of incorrect operation Damages caused by unauthorised service and use of non original parts Gas supply issue...

Page 8: ...ent in your environment and advise all operators of these Installation This equipment must be installed by an authorized person in accordance with local codes or in the absence of local codes with the...

Page 9: ...essure testing of the gas supply piping system at test pressures in excess of 1 2 PSIG 3 45 kPa Commissioning The authorized person installing this equipment must commission the equipment gas leakage...

Page 10: ...ESPONSIBILITY OF THE OWNER Gas Inlet Connection 3 4 NPT Female Gas Connection Point For Range units the gas connection point is located at the rear of the unit 810 mm 32 above the floor and 45 mm 1 8...

Page 11: ...Gas Range Manual Page 11 Revision 21 Oct 2011 Model variations Model Top Burners Qty Griddle width Qty of 30 oven Qty of 20 oven 4 60 1 1 SHDR 60 4 36G...

Page 12: ...UT INFORMATION GAS SUPPLY PRESSURE AND NOMINAL CONSUMPTION NATURAL GAS PROPANE GAS BURNER ORIFICE Btu h GAS PRESS ORIFICE Btu h GAS PRESS EACH mm inch mark mm inch gauge OPEN Each 2 91 0 116 32 36000...

Page 13: ...afety it is ESSENTIAL that the equipment in the installed position has the proper air and ventilation and the correct exhaust canopy and air balance The correct installation and compliance with all re...

Page 14: ...ED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT HOT SURFACES WILL CAUSE BURNS A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE NOT...

Page 15: ...so equipped shall be opened 2 Make sure all valves are closed before turning on the gas supply 3 Turn on the pilot valve with a screw driver 4 Light up the pilot with a flame gun stick the flame gun...

Page 16: ...n observe the flame of the oven burner from an opening behind the lower panel You may replace the lower panel now 5 To turn off the oven rotate the thermostat clockwise to OFF position The oven burner...

Page 17: ...ht the grill burner s and set at the lowest level Operate the grill for about 20 minutes and then wipe away the oil Repeat this procedure three times IMPORTANT Only use low heat when seasoning the gri...

Page 18: ...aking Stainless steel may discolour if overheated These stains can usually be removed using an appropriate powder paste To scrape off heavy deposits of grease and oil use only wood or plastic tools as...

Page 19: ...suitable detergent and hot water Dry thoroughly ensure the air shutter is fully open reinstall ensure the injector is located in the burner venturi ignite and check the flame pattern Note The burner...

Page 20: ...MMENDED SERVICE It is recommended that your appliance be serviced by an authorized person It is for guidance purpose only and may vary based on usage of the equipment and operator care Prescribed serv...

Page 21: ...pressure test point is accessed by removing the gas valve control knobs and the front panel The test point pressure is shown in the Nominal Gas Consumption Table and is set with two open top burners o...

Page 22: ...Oct 2011 OVEN CONTROL SETTINGS AND ADJUSTMENTS Test Point Pressure The oven burner pressure test point is located also on the manifold test point on the top section The test point pressure is shown i...

Page 23: ...jectors to PROPANE Gas injectors refer Nominal Gas Consumption Table Oven Burner Access and change the injector to a PROPANE Gas Injector refer Nominal Gas Consumption Table LEAK TEST IN ACCORDANCE WI...

Page 24: ...24 Revision 21 Oct 2011 LEAK TEST IN ACCORDANCE WITH APPROVED METHODS Ignite burners and adjust AMEND DATA PLATE AND APPLY NATURAL GAS LABEL SPARE PARTS A list of major spare part items is shown at t...

Page 25: ...ocked pilots Pilot adjusting screw Pilot repeatedly goes out Pilot flame size and position Yellow Burner Flame Primary air and adjust air shutter Flame lifting off burner ports Primary air Air shutter...

Page 26: ...Gas Range Manual Page 26 Revision 21 Oct 2011 OVEN Incorrect oven temperature Oven thermostat and control dial position Burner shuts off at set Thermostat by pass temperature...

Page 27: ...Gas Range Manual Page 27 Revision 21 Oct 2011 Exploded view SHDR 60 4 36G Gas diagram SHDR 60 4 36G...

Page 28: ...Gas Range Manual Page 28 Revision 21 Oct 2011 Installation of backguard SHDR 60 4 36G...

Page 29: ...Gas Range Manual Page 29 Revision 21 Oct 2011...

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