Sase PDG 8000P Page 45 Manual Download

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Item No.

Part No.

Description

Qty.

W'͘ϴϬϬϯϯ͘ϬϬ

y>͕/EdZD/d

E͘ϮϬ͘ϭϬϳ

>h'Ehd͕DϭϮͲϭ͘ϱ

W'͘ϴϬϬϯϰ͘Ϭ

^,s͕/EdZD/d

RED

W'͘ϮϬϮϬϭ͘ϬϬ

W'͘ϮϬϮϬϵ͘ϬϬ

^WZ͕WdK,h

E͘ϮϬ͘ϭϬϴ

Ehd͕,y&>E'DϮϬͲϮ͘ϱ

PDG.8A002.00

SUBASSEM, INTERMEDIATE SHEAVE

E͘ϮϬ͘ϭϬϳ

ZĞĚ

>ŽĐdŝƚĞϮϲϯ͕ƚŽƌƋƵĞϲϬĨƚͲůďĨ͘

W'͘ϴϬϬϯϰ͘ϬϬ

WƌĞƐƐŽŶƚŽŚƵď;ηϰͿ

ϭͬϱͬϲ

sĂƌŝŽƵƐ

dŚĞƐĞƉĂƌƚƐůĞĨƚůŽŽƐĞŝŶƐƵďĂƐƐĞŵďůǇ͘ƵƌŝŶŐƚŽƉƉůĂƚĞĂƐƐĞŵďůǇƚŽƌƋƵĞĂŶĚůŽĐƚŝƚĞ͘

ϭͬϭͬϭ

Intermediate Assembly

Intermediate Assembly Supplement

Summary of Contents for PDG 8000P

Page 1: ...Version 8K07 R1 Ser 2550 2650 Date 02 10 2019 PDG 8000 07 ...

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Page 5: ...Owner Table of Contents Introduction Operation Changing Diamonds Personal Safety Diamond Tooling Quick Reference Swing Weight Motor On Drum Frame Complete Propane Pin Handle Operator Controls Belt Reduction Unit Transfer Shaft Assembly Propane Clutch Tensioner Flex Head Tooling Belt Paths Troubleshooting Warranty Propane Safety Checklist ...

Page 6: ...well The Grind Head has a rotation and a counter rotation keep body parts clear of the moving grinder head The handle is heavy Failure to lock the handle in place can result in operator injury During operation The entire machine has a force of it s own If you lose control of the machine it will walk away without you The operator has to maintain control of the machine while it is on the ground The ...

Page 7: ...r frame section of the machine is secured down at all times when in transit The machine should always be transported under cover limiting the exposed to natural elements in particular rain and snow The machine should not be lifted by handle motor chassis or other parts Transportation of the machine is best done on a pallet skid to which the machine must be firmly secured Do not attempt to slide th...

Page 8: ...g 1 Half set of diamonds when there are diamonds placed at three alternating positions on the diamond holder discs See pictures on upper right 2 Full set of diamonds when there are diamonds placed at each of the six positions on the diamond holder discs See pictures on middle right Changing of Diamonds Different applications often require different selections of diamond tooling There will be many ...

Page 9: ... by either the manufacturer or distributor Always wear personal safety equipment such as sturdy non slip boots ear protection dust mask and approved eye protection The machine should not be used in areas where potential for fire or explosions exist Machinery should only be started when grinding heads are resting on the ground The machine should not be started without the rubber dust skirt attached...

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Page 12: ...2 3 1 4 5 6 X4 2 PIVOTS THE HANDLE HERE 3 POSITIONS THE HANDLE 3 POSITIONS THE HANDLE HANDLE SHEET 6 OF 6 SCALE 1 50 WEIGHT 5 4 3 2 1 PDG 8000 ...

Page 13: ...scription Quantity 1 PART OF FRAME HANDLE STEM 1 2 NB 50 168 PIN 19MM W RETAINER 1 3 PDG 84323 00 PIN T HANDLE RELEASE 1 4 PART OF FRAME BAR HANDLE 1 5 PART OF FRAME CLAMP HANDLE 1 6 NB 12 219 SCREW SCSH M8 X 25 4 HANDLE ...

Page 14: ...ut final position X2 Shown components for left side Right side is identical Bolts 2 5 should be paralele 7 Drill and tap hole for Static Strap A B C BUSHINGS WHEELS SHEET 4 OF 4 SCALE 1 50 WEIGHT 5 4 3 2 1 PDG 8000 ...

Page 15: ... 4 2 3 PDG 80068 50 WHEEL REAR M300 MAG STYLE 2 4 PDG2025501 BUSHING WHEEL AXLE METRIC 4 5 NB 10 123 SCREW MOD HEX HEAD CAP M24 X 250 2 6 NB 20 151 NUT NYLOCK HEX M24 ZINC 2 7 PDG 83320 50 FRAME PROPANE 1 a PDG 83356 00 STRAP STATIC 1 b NB 10 126 SCREW HEX M10 X 16 ZINC 1 c NB 30 110 WASHER FLAT M10 ZINC 1 BUSHINGS WHEELS ...

Page 16: ...ed upside down 5 3 1 4 6 7 8 12 10 11 9 2 Jeep strap hooks attach to frame on either side of battery box with part 4 W I R E S F R O M H A R N E S S COLOR TYPE END CONNECTION Red Flag TACHOMETER Yellow Flag USB RED Blue Flag USB BLACK 5 PIN KEY SWITCH BATTERY CONTROLS SHEET 5 OF 5 SCALE 1 50 WEIGHT 5 4 3 2 1 PDG 8000 ...

Page 17: ...TERY 1 4 NB 13 119 SCREW 4 5 PDG 20276 00 T HANDLE FLEXIBLE SLIM 2 6 PART OF FRAME BOX THROTTLE MOUNTING 1 7 PDG 83211 50 THROTTLE VERNIER 1 8 NB 20 132 NUT M6 NYLOC 4 9 PART OF FRAME BOX CONTROL MOUNTING 1 10 PDG 83212 00 METER TACH HOUR 1 11 PDG 20395 00 ADAPTER USB CHARGER 1 12 PDG 83214 00 SWITCH IGNITION 1 BATTERY CONTROLS ...

Page 18: ... X2 X4 Red LocTite X2 5 Red LocTite Red LocTite Red LocTite Blue LocTite Display is left side both sides use identical parts On the right 1 and 8 are both mirrored X2 X2 X2 X2 SWING WEIGHTS SHEET 3 OF 3 SCALE 1 50 WEIGHT 5 4 3 2 1 PDG 8000 ...

Page 19: ...ULL 2 5 NB 12 117 SCREW SOCKET HEAD CAP M6 1 0 X 25 12 9 ZINC 4 6 PDG 80150 00 PLUNGER CAM 2 7 PDG 80135 00 BEARING FLANGED SLEAVE 4 8 R PDG 80130 00 SPRING TORSION RIGHT HAND 1 8 L PDG 80140 00 SPRING TORSION LEFT HAND 1 9 PDG 80225 00 CLAMP SPRING 2 10 NB 12 219 SCREW SHC M8 X 25 4 11 PART OF FRAME BLOCK WEIGHT STABLIZER 2 12 NB 12 219 SCREW SHC M8 X 25 6 13 PDG 80224 00 RETAINER WEIGHT ARM 2 14...

Page 20: ...ocTite Blue LocTite Red LocTite X2 Install 9 10 thru frame Red LocTite Red LocTite X4 1 SMALL TANK ADAPTERS AND 2 NUT AND BOLT SET IN TANK X2 PROPANE TANK LOCK SHEET 2 OF 2 SCALE 1 50 WEIGHT 5 4 3 2 1 PDG 8000 Remove jam nut X2 ...

Page 21: ...EX 4 3 PART OF FRAME CLAMP HEAD 1 4 PDG 83604 00 CLAMP TOGGLE TANK LOCK 1 5 NB 18 146 SETSCREW 5MM 1 6 PART OF FRAME CLAMP BODY 1 7 NB 15 305 SHOULDER 5 16 X 2 1 8 PDG 83603 00 SPRING COMPRESSION 1 9 NB 15 246 SHOULDER M8 x 10 2 10 NB 12 219 SCREW SHCS M8 X 25 2 xx WHOLTC1633 TANK PROPANE VERTICAL VAPOR 33 5 1 PROPANE TANK LOCK ...

Page 22: ...g nut install toggle flipper on opposite side in same direction to reverse the side of the wingnut for clearance Blue loctite on wingnut Red loctite X2 X2 X2 Red loctite Plumbers tape for 12 2 sides 16 17 WATER RELEASE SHEET 1 OF 2 SCALE 1 50 WEIGHT 5 4 3 2 1 PDG 8000 ...

Page 23: ...SPRING COMPRESSION 455 X 1 75 WATER VALVE 1 10 PDG 84126 00 ROD END BALL JOINT 1 4 28 RH WATER VALVE 1 11 NB 10 200 SCREW HEX M6 1 0 X 12 10 9 ZINC 1 12 PDG 84125 00 VALVE FLOAT 3 8 NPT WATER VALVE 1 13 PDG 84129 00 FITTING PUSH TO CONNECT 3 8 X 3 8 WATER VALVE 1 14 PDG 84127 00 BULK HEAD CONNECTOR STRAIGHT 3 8 NPT WATER VALVE 1 15 PDG 84120 00 BRACKET WATER VALVE 1 16 PDG 84128 00 ELBOW CONNECTOR...

Page 24: ...6 5 4 3 2 1 BELT BELT REDUCTION BOX SHEET 8 OF 8 SCALE 1 4 WEIGHT 237 0237 0 5 4 3 2 1 PDG 8000 ...

Page 25: ...D HEX HEAD CAP SERRATED M10 1 5 X 30 ZINC 4 4 NB 11 109 SCREW FLANGED HEX HEAD CAP M6 1 0 X 12 NON SERRATED ZINC 12 5 PDG 83510 00 COVER REAR 1 6 PDG 83515 00 COVER FRONT 1 BELT PDG 83226 75 BELT GATES POLY CHAIN CENTRIFUGAL CLUTCH NOT DISPLAYED 1 BELT BOX PDG 8A410 00 ASSEMBLY CENTRIFUGAL CLUTCH W BOX COMPLETE 1 ...

Page 26: ... 6 9 8 X4 X4 X4 X4 X4 X2 6 HOLDS THE PLATES TO THE STAND OFF 4 FROM THE BOTTOM SEEN HERE 4 FROM THE TOP THROUGH THE MOTOR MOUNT PLATE X4 X3 BELT REDUCTION BOX SHEET 7 OF 7 SCALE 1 4 WEIGHT 237 0237 0 5 4 3 2 1 PDG 8000 ...

Page 27: ...NB 10 155 SCREW M12 1 75 X 90MM HEX TAP BOLT 2 5 PDG 83513 00 STAND OFF CENTRIFUGAL CLUTCH 4 6 NB 11 130 SCREW FLANGED HEX HEAD CAP SERRATED M10 1 5 X 30 ZINC 4 7 ASSEMBLED TRANSFER SHAFT ASSEMBLY 1 8 NB 10 129 M12 X 50 4 9 PDG 80107 03 SPACER MOTOR FOR COUPLING DESIGN 1 10 NB 12 259 SCREW SOCKET HEAD M16 2X120 ZINC 4 xx PDG 80071 40 GASKET MOTOR 1 BELT BOX ...

Page 28: ...ATE SHEET 6 OF 6 SCALE 1 4 WEIGHT 237 0237 0 5 4 3 2 1 PDG 8000 12 1 and 12 mount engine in place 6 through 11 mount directly to engine shaft TORQUE TO 52 ft lb X4 Red LocTite NO LOCTITE Red LocTite Red LocTite MOTOR BOLTS 12 should have a torque value of 50 ft lb ...

Page 29: ...LESS 2 6 PDG 83518 00 CLUTCH SPACER CENTRIFUGAL CLUTCH 1 7 PDG 83210 75 CLUTCH CENTRIFUGAL 1 8 PDG 83523 00 CLUTCH KEY CENTRIFUGAL CLUTCH 1 9 PDG 83519 00 CLUTCH WASHER CENTRIFUGAL CLUTCH 1 10 NB 30 406 WASHER LOCK 7 16 GRADE 8 YELLOW 1 11 NB 10 255 SCREW HEX 7 16 20 X 1 5 GRADE 8 YELLOW 4 MOTOR PLATE 12 NB 11 130 SCREW FLANGED HEX HEAD CAP SERRATED M10 1 5 X 30 ZINC UP INTO MOTOR 4 xx PDG 83501 0...

Page 30: ...8 7 6 1 2 3 4 3 5 2 10 9 5 12 13 11 MAKE SURE TO LINE UP 4 WHEN PRESSING IN 6 BELT REDUCTION BOX TRANSFER SHAFT SHEET 5 OF 5 SCALE 1 4 WEIGHT 237 0237 0 5 4 3 2 1 PDG 8000 ...

Page 31: ...CH 1 5 NB 40 110 RING EXTERNAL RETAINING M40 1 6 PDG 83514 00 SHAFT CENTRIFUGAL CLUTCH 1 7 PDG 83524 00 COUPLER KEY CENTRIFUGAL CLUTCH 1 8 PDG 80099 00 BUSHING SPYDER RED 1 9 PDG 83531 00 SEAL ROTARY SHAFT M40 X M55 1 10 PDG 83522 00 SEAL PLATE CENTRIFUGAL CLUTCH 1 11 PDG 83525 00 SHEAVE KEY CENTRIFUGAL CLUTCH 1 12 PDG 83225 75 SHEAVE BUSHING 1 13 PDG 83227 75 BUSHING 1 BELT PDG 83226 75 BELT 1 TR...

Page 32: ...16 14 15 14 12 5 10 11 4 6 7 9 8 2 1 17 18 19 20 21 3 13 X4 X6 Complete Drum SHEET 1 OF 1 SCALE 1 50 WEIGHT 140 28 5 4 3 2 1 3 ...

Page 33: ...ůƵŵŝŶƵŵ ĐŽǀĞƌƐͿ ϵ ϮϬ E ϭϭ ϭϬϵ Z t E y W Dϲ Ͳϭ Ϭ y ϭϮ WdK ĐŽǀĞƌͿ ϯ Ϯϭ W ϮϬϮϴϰ ϬϬ Ks Z WdK hZZz ϭ Ϯ W ϴϬϬϯϵ ϬϬ dĞŶƐŝŽŶ ƚŽ ϳϱͲϴϱ ǌ ƌĞĂĚ ǌ ĂůŽŶŐ ƚŚĞ ůŽŶŐĞƐƚ ƐƉĂŶ ŽĨ ďĞůƚ ϭ ϯ W ϴϬϬϰϬ ϬϬ dĞŶƐŝŽŶ ƚŽ ϴϬͲϵϬ ǌ ƌĞĂĚ ǌ ĂůŽŶŐ ƚŚĞ ůŽŶŐĞƐƚ ƐƉĂŶ ŽĨ ďĞůƚ ϭ ϱ E ϭϮ Ϯϭϵ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϯ ϲ W ϴϬϬϰϭ ϬϬ dĞŶƐŝŽŶ ƚŽ ϭϰϱͲϭϱϱ ǌ ƌĞĂĚ ǌ ĂůŽŶŐ ƚŚĞ ůŽŶŐĞƐƚ ƐƉĂŶ ŽĨ ďĞůƚ ϭ ϳ W ϴϬϬϰϰ ϬϬ ƵƚǇů ůĞǆ ĂĚĚĞĚ ƚŽ ϭ ĂŶĚ ϰ ǁŚĞƌĞ ϳ ŵĞĞƚƐ ϭ ϴ E...

Page 34: ...1 6 6 6 6 4 3 2 3 4 5 Bottom Drum Assembly Level I SHEET 3 OF 3 SCALE 1 8 WEIGHT 101 4kg 5 4 3 2 1 PDG 8000 ...

Page 35: ...D ALUMINUM ϭ Ϯ W ϴϬϬϭϵ ϬϬ WK d D E d E KE Z Z d ϭ ϯ W ϴϬϬϮϱ ϬϬ d E KE EE Z ϯ ϰ W ϴϬϬϮϲ ϬϬ d E KE W Z D d Z ϭϮ ϱ E ϱϬ ϭϰϳ W E W Z Dϯ y ϭϲ ϭϮ ϲ E ϭϮ Ϯϭϵ Z t K d W DϴͲϭ Ϯϱ y Ϯϱ ϭϮ ϵ E ϮϬ ϲ E ϭϮ Ϯϭϵ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϮϬ Bottom Drum I Assembly Bottom Drum I Assembly ...

Page 36: ...2 3 3 5 8 8 8 6 4 8 1 7 Bottom Drum Assembly Level II SHEET 2 OF 3 SCALE 1 8 WEIGHT 101 4kg 5 4 3 2 1 3 ...

Page 37: ...PDG 8A007 50 SUBASSEM MAIN BELT SPINDLE SPIDER REV 3 1 ϲ E ϭϮ Ϯϭϯ Z t K d W DϴͲϭ Ϯϱ y ϭϲ ϭϮ ϵ ϱ ϳ E ϭϮ ϭϬϴ Z t K d W Dϲ Ͳϭ Ϭ y ϭϮ E ϲ ϴ E ϭϮ ϭϭϭ Z t K d W Dϲ Ͳϭ Ϭ y ϭϲ ϭϮ ϵ E ϭϮ 2 PDG 8A005 01 Upper arm must be removed to install belt then Red LocTite 263 is used 1 ϲ E ϭϮ Ϯϭϯ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϱ ϳ E ϭϮ ϭϬϴ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϲ ϴ E ϭϮ ϭϭϭ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϭϮ Bottom Drum II Assembly Bottom Drum II Assembly S...

Page 38: ...10 9 5 7 6 13 4 14 15 11 12 4 2 3 1 8 8000 BOTTOM DRUM SHEET 1 OF 1 SCALE 1 50 WEIGHT 177 03 5 4 3 2 1 PDG 8000 ...

Page 39: ...D CAP M8 1 25 X 30 2 13 PDG 80039 00 BELT MAIN 1 14 PDG 80008 00 LINK IDLER REINFORCING 1 15 NB 12 234 SCREW SOCKET HEAD CAP M10 1 5 X 30 12 9 ZINC 2 2 PDG 8A009 00 Use Rubber Seal along the hub base where the hub meets the hole 1 3 PDG 8A008 00 Use Rubber Seal along the hub base where the hub meets the hole 3 4 NB 12 249 Red LocTite 263 torque 80 ft lbf 12 7 NB 15 251 Red LocTite 263 1 10 NB 20 1...

Page 40: ...4 3 2 8 1 7 5 6 9 Top Plate Assembly SHEET 1 OF 1 SCALE 1 6 WEIGHT 48 9kg 5 4 3 2 1 PDG 8000 ...

Page 41: ...de of top plate Large bolt Red LocTite 263 torque 80 ft lbf Small bolts left loose until belt is tensioned Then blue loctite Torque to 9 ft lbf 107 in lbs 1 4 PDG 8A003 00 Large bolt Red LocTite 263 torque 80 ft lbf 1 ϱ E ϭϮ ϮϱϮ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϴϬ ĨƚͲůďĨ ϯ ϲ E ϭϮ ϭϬϴ ĞĨƚ ůŽŽƐĞ ƵŶƚŝů ďĞůƚ ŝƐ ƚĞŶƐŝŽŶĞĚ dŚĞŶ ďůƵĞ ůŽĐƚŝƚĞ dŽƌƋƵĞ ƚŽ ϭϮ ĨƚͲůďĨ ϭϰϰ ŝŶͲůďĨͿ ϴ ϳ E ϭϯ Ϯϭϴ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϯϱ ĨƚͲů...

Page 42: ...5 3 2 2 1 4 Drum Sheave SHEET 1 OF 1 SCALE 1 10 WEIGHT 5 4 3 2 1 3 ...

Page 43: ... E E DϭϱϬ ϭ ϰ W ϴϬϬϯϮ ϱϬ W E ZhD ϭ ϱ E ϰϬ ϭϯϯ Z E yd ZE Z d E E DϭϬϬ ϭ PDG 8A001 00 SUBASSEM DRUM SHEAVE 1 Ϯ W ϮϬϮϱϬ ϬϬ ƌĞĞŶ ŽĐdŝƚĞ ϲϬϵ ŝŶŶĞƌ ĂŶĚ ŽƵƚƚĞƌ ǁŚĞƌĞ ĐŽŶƚĂĐƚƐ ƐƉŝŶĚůĞ ƐŚĞĂǀĞ Ϯ ϯ E ϰϬ ϭϯϭ DĂŬĞ ƐƵƌĞ ƚŚĞ ƐŶĂƉƌŝŶŐ ƐĞĂƚƐ ϭ ϱ E ϰϬ ϭϯϯ DĂŬĞ ƐƵƌĞ ƚŚĞ ƐŶĂƉƌŝŶŐ ƐĞĂƚƐ ϭ ƌƵŵ ŚĞĂǀĞ ƐƐĞŵďůǇ ƌƵŵ ŚĞĂǀĞ ƐƐĞŵďůǇ ƵƉƉůĞŵĞŶƚ ...

Page 44: ...1 5 4 3 2 6 SHEET 1 OF 1 SCALE 1 10 WEIGHT 6 11kg 5 4 3 2 1 QWHUPHGLDWH 6KHDYH SHEET 1 OF 1 SCALE 1 10 WEIGHT 6 11kg 5 4 3 2 1 3 ...

Page 45: ... W ϮϬϮϬϵ ϬϬ W Z WdK h ϭ ϲ E ϮϬ ϭϬϴ Ehd y E DϮϬͲϮ ϱ ϭ PDG 8A002 00 SUBASSEM INTERMEDIATE SHEAVE 1 Ϯ E ϮϬ ϭϬϳ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϲϬ ĨƚͲůďĨ ϱ ϯ W ϴϬϬϯϰ ϬϬ WƌĞƐƐ ŽŶƚŽ ŚƵď ηϰͿ ϭ ϭ ϱ ϲ sĂƌŝŽƵƐ dŚĞƐĞ ƉĂƌƚƐ ůĞĨƚ ůŽŽƐĞ ŝŶ ƐƵďĂƐƐĞŵďůǇ ƵƌŝŶŐ ƚŽƉ ƉůĂƚĞ ĂƐƐĞŵďůǇ ƚŽƌƋƵĞ ĂŶĚ ůŽĐƚŝƚĞ ϭ ϭ ϭ Intermediate Assembly Intermediate Assembly Supplement ...

Page 46: ...6 4 3 5 2 7 1 PTO Tensioner Assembly SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 99kg TITLE 5 4 3 2 1 ...

Page 47: ...E Z ϭ ϱ W ϮϬϮϭϭ ϬϬ W Z WdK d E KE Z Z ϭ ϲ W ϮϬϮϭϰ ϬϬ Z t y DK DϮϬͲϮ ϱ y ϱϱ ϭ ϳ E ϮϬ ϭϭϬ Ehd D DϮϬ Ͳ Ϯ ϱ ϭ PDG 2A001 00 SUBASSEM PTO TENSIONER 1 ϲ W ϮϬϮϭϰ ϬϬ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ĨŽƌ ĐŽŶƚĂĐƚ ǁŝƚŚ ηϮ dŽƌƋƵĞ ϴϬ ĨƚͲůďĨ ϭ ϳ E ϮϬ ϭϭϬ dŚĞŶ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ŽŶ ηϲ ĨŽƌ ηϳ ĂƉƚƵƌĞ ηϲ dŽƌƋƵĞ ηϳ ƚŽ ϴϬ ĨƚͲůďĨ ϭ PTO Tensioner Assembly PTO Tensioner Assembly Supplemental ...

Page 48: ...Install O Ring with dab of grease prior to inserting bolt 1 3 2 5 4 Top Belt Idler Assembly SHEET 1 OF 1 SCALE 1 2 WEIGHT 1 1kg 5 4 3 2 1 PDG 8000 ...

Page 49: ...Ϭ dKW d Z ϭ Ϯ W ϴϬϬϯϳ ϬϬ Z dKW d ϭ ϯ W ϮϬϮϮϬ ϬϬ Z E ϯϮϬϰͲϮZ ϭ ϰ W ϮϬϮϭϱ ϬϬ KͲZ E DϯϬ ϭ ϱ W ϴϬϬϳϴ ϬϬ Z t DK K d DϮϬͲϮ ϱ y ϰϲ ϴ ϭ PDG 8A003 00 SUBASSEM TOP BELT IDLER 1 ϰ W ϮϬϮϭϱ ϬϬ ƌĞĂƐĞ ƵƐĞĚ ǁŝƚŚ ƚŚŝƐ ƉĂƌƚ ϭ Top Idler Assembly Top Idler Assembly ...

Page 50: ...Install O Ring with dab of grease prior to inserting bolt 6 5 4 1 3 2 8 7 Top Tensioner Assembly SHEET 1 OF 1 SCALE 1 3 WEIGHT 1 93kg 5 4 3 2 1 PDG 8000 ...

Page 51: ... ϮϬϮϬϱ ϱϬ W d d d E KE Z ϭ ϳ W ϮϬϮϭϱ ϬϬ KͲZ E DϯϬ ϭ ϴ E ϭϮ Ϯϲϯ Z t Kt K d W DϮϬͲϮ ϱ y ϱϬ ϭ PDG 8A004 00 SUBASSEM TOP TENSIONER 1 ϰ E ϭϯ ϭϭϲ ƐƐĞŵďůĞĚ ůŽŽƐĞ ůƵĞ ŽĐdŝƚĞ ϮϰϮ ƵƐĞĚ ǁŚĞŶ ƚŽƉ ďĞůƚ ŝƐ ƚĞŶƐŝŽŶĞĚ ĐŽƌƌĞĐƚůǇ ϳ ϳ W ϮϬϮϭϱ ϬϬ ƌĞĂƐĞ ƵƐĞĚ ǁŝƚŚ ƚŚŝƐ ƉĂƌƚ ϭ ϴ E ϭϮ Ϯϲϯ ƐƐĞŵďůĞĚ ůŽŽƐĞ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƵƐĞĚ Θ ƚŽƌƋƵĞ ϴϬ ĨƚͲůďĨ ĂĨƚĞƌ ĂĚĚĞĚ ƚŽ ƚŽƉ ƉůĂƚĞ ϭ Top Tensioner Assembly Top Tensioner Assembly Supplem...

Page 52: ...3 2 5 8 18 9 9 11 10 1 19 4 7 6 13 15 12 17 17 14 16 SHEET 2 OF 2 SCALE 1 3 WEIGHT 5 4 3 2 1 PDG 8000 8K MAIN BELT TENSIONER 6207 BEARING ...

Page 53: ...N TENSIONER 1 12 PDG 80020 01 IDLER MAIN TENSIONER 6207 BEARING 1 13 PDG 80021 02 SPINDLE MAIN TENSIONER 6207 BEARING 1 14 PDG 80022 01 SPACER LOWER TENSIONER SPINDLE 6207 BEARING 1 15 PDG 80063 00 SPACER MAIN BELT TENSIONER BEARING 6207 BEARING 1 16 PDG 80023 03 SPACER UPPER TENSIONER SPINDLE 6207 BEARING 1 17 PDG 80047 00 BEARING NACHI 6207 2NSE 2 18 PDG 80105 02 TUBE TIGHTENER SPACER LOWER 6207...

Page 54: ... MAIN BELT IDLER SHEET 1 OF 1 SCALE 1 4 WEIGHT 2 27kg 5 4 3 2 1 3 ...

Page 55: ... W E D E d Z 6207 ϭ Ϯ W ϴϬϬϭϬ Ϭ2 Z STEEL D E d 6207 ϭ ϯ W 8Ϭ047 ϬϬ Z E ϲϯϬϬϴͲϮZ Ϯ ϰ W ϴϬϬϬϵ Ϭ1 Z d E Z Z Z E 6207 ϭ ϱ E ϱϬ ϭϰϯ W E Z E Dϴ y Ϯϲ ϭ ϲ W ϴϬϭϭϰ Ϭ1 W Z D E d Z Z E 6207 ϭ PDG 8A006 02 SUBASSEM MAIN BELT IDLER 6207 1 Main Idler Assembly ...

Page 56: ... HIRUH SUHVVLQJ QVHUW 1 LQWR 5HPRYH WKH 1 DIWHU DUH VHW WLJKW 5HG RF7LWH LV XVHG IRU UHHQ RF7LWH LV XVHG IRU Main Belt Spindle III SHEET 1 OF 1 SCALE 1 4 WEIGHT 6 14kg 5 4 3 2 1 3 ...

Page 57: ...K d W Dϱ ͲϬ ϴ y ϭϲ ϲ PDG 8A007 50 SUBASSEM MAIN BELT SPINDLE SPIDER REV 3 1 Ύ E ϭϮ Ϯϭϵ dKK hƐĞĚ ĂƐ Ă ƐƉĂĐĞƌ ǁŚĞŶ ƉƌĞƐƐŝŶŐ ηϵ ϯ ϴ E ϱϬ ϭϯϴ ƌĞĞŶ ŽĐdŝƚĞ ϲϬϵ ϲ ϭϬ E ϭϮ ϬϵϬ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϲ Main Spindle Assembly DĂĐŚŝŶĞƐ ďĞĨŽƌĞ ƐĞƌŝĂů ŶƵŵďĞƌ Ϭϰϳϵ ƵƐĞ ĂŶ ŽƵƚĚĂƚĞĚ ƌĞǀŝƐŝŽŶ ŽĨ ƚŚŝƐ ƉĂƌƚ dŽ ƌĞƉůĂĐĞ ƚŚĞ DĂŝŶ ƉŝŶĚůĞ ŽŶ ƚŚŽƐĞ ŵĂĐŚŝŶĞƐ ŽƌĚĞƌ ϭ W ϴ ϬϬϳ ϱϬ ĂƐ ǁĞůů ĂƐ ϭ W ϴϬϭϭϬ ϬϬ ϭ W ϴϬϭϬϭ ϬϬ ĂŶĚ ϭ W ϴϬϭϬϬ ϱϬ Ma...

Page 58: ... 72548 IW OEI 72548 IW OEI 35 66 7 5 2 7 7 6 28 86 21 67 1 5 Planetary Assembly SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 14kg 5 4 3 2 1 3 ...

Page 59: ... ϱ ϱ E ϮϬ ϭϬϴ Ehd y E DϮϬͲϮ ϱ ϭ ϲ W ϮϬϮϬϭ ϬϬ h ϭ PDG 8A008 00 SUBASSEM PLANETARY 1 ϰ E ϮϬ ϭϬϳ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϲϬ ĨƚͲůďĨ ϱ ϱ E ϮϬ ϭϬϴ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϭϱϬ ĨƚͲůďĨ ϭ Planetary Assembly Planetary Assembly KůĚĞƌ ǀĞƌƐŝŽŶƐ ŽĨ ƚŚŝƐ ĂƐƐĞŵďůǇ ƵƐĞ W ϴϬϬϬϭ ϬϬ ǁŝƚŚŽƵƚ ĐŽƵŶƚĞƌƐƵŶŬ ŚŽůĞƐ dŚĂƚ ǀĞƌƐŝŽŶ ƵƐĞƐ E ϮϬ ϭϬϵ D Ehd Ϳ ŝŶƐƚĞĂĚ ŽĨ E ϮϬ ϭϬϳ h Ehd Ϳ ...

Page 60: ...35 66 7 72548 IW OEI 72548 IW OEI 5 2 7 7 6 28 86 21 67 1 5 POWER TAKE OFF PTO SHEET 1 OF 1 SCALE 1 10 WEIGHT 6 92 5 4 3 2 1 3 ...

Page 61: ...ϮϬϮ ϬϬ y WdK ϭ ϱ E ϮϬ ϭϬϴ Ehd y E DϮϬͲϮ ϱ ϭ ϲ W ϴϬϬϬϲ ϱϬ s WdK Z s sϮ z Kt ϭ ϳ E ϭϮ ϭϭϭ Z t K d W Dϲ Ͳϭ Ϭ y ϭϲ ϭϮ ϵ ϱ PDG 8A009 00 SUBASSEM PTO 1 ϯ E ϮϬ ϭϬϳ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϲϬ ĨƚͲůďĨ ϱ ϱ E ϮϬ ϭϬϴ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ƚŽƌƋƵĞ ϭϱϬ ĨƚͲůďĨ ϭ ϳ E ϭϮ ϭϭϭ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϱ Power Take Off PTO Power Take Off PTO Supplement ...

Page 62: ...7 3X 9 7 4X 8 4X 3 6 10 5 4 2 8 4X 1 11 Flex Head SHEET 1 OF 1 SCALE 1 5 WEIGHT 3 81 5 4 3 2 1 3 ...

Page 63: ... ϱ W ϮϬϭϬϵ ϬϬ h E zK ϰ ϲ W ϮϬϭϬϲ Ϯϱ WK d WZ E ϰ ϳ E ϭϯ Ϯϭϲ Z t d K d W DϴͲϭ Ϯϱ y ϭϲ ϳ ϴ E ϭϯ Ϯϭϴ Z t d K d W Dϴ Ͳϭ Ϯϱ y ϮϬ ϴ ϵ W ϮϬϭϬϰ Ϯϱ K DZK W d D ϭ ϭϬ W ϮϬϭϬϲ ϱϭ WZ E Z D hD Z ϰ ϭϭ E ϰϬ ϭϭϯ Z E yd ZE ϭ ϮΗ ϰ PDG 8A010 00 FLEX HEAD COMPLETE WITH REDSPRING 1 ϳ E ϭϯ Ϯϭϲ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϳ ϴ E ϭϯ Ϯϭϴ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϴ Flex Head Flex Head Supplement ...

Page 64: ...Top View Bottom View 1 2 3 4 5 Magnetic Tooling Plate SHEET 1 OF 1 SCALE 1 5 WEIGHT 5 4 3 2 1 3 ...

Page 65: ... ϯ ϱ E ϭϯ ϭϭϬ Z t Dϰ y ϲ d W W ϯ PDG 80183 10 PLATE MAGNETIC QCS DIAMOND CARRIER 1 ϯ E ϭϯ ϭϭϴ ZĞĚ ŽĐdŝƚĞ Ϯϲϯ ϵ ϱ E ϭϯ ϭϭϬ ƌĞĞŶ ŽĐdŝƚĞ ϲϬϵ ϯ Ϯ t K ϵϬϰϭϯϰ Y D d KE Wd Z KZ D E d ϭ ϰ W ϮϬϮϵϱ ϬϬ D E d ϱ ϴΗ K y ϭ ϴΗ d t d K EKZd ϭ ϱ E ϭϯ ϭϭϬ Z t Dϰ y ϲ d W W ϭ SAS 904175 ADAPTER QCS WITH MAGNET 1 ϱ E ϭϯ ϭϭϬ ƌĞĞŶ ŽĐdŝƚĞ ϲϬϵ ϯ Y ĚĂƉƚĞƌ ƵƉƉůĞŵĞŶƚ dŽŽůŝŶŐ WůĂƚĞ dŽŽůŝŶŐ WůĂƚĞ ƵƉƉůĞŵĞŶƚ Y ĚĂƉƚĞƌ ...

Page 66: ...B E L T T E N S I O N S 80 5 85 5 150 5 ...

Page 67: ...ing on the axle drive shaft and replace if neces sary Check the tension of the V belt replace the V belt if nec essary Change the motor Clean the coupling Reduced or no grinding per formance Grinding tools have reached the maximum permissible wear Inappropriate grinding tool for the application Not enough tension on the V belt Replace the worn parts Replace the grinding tools with appropriate tool...

Page 68: ...ASE A 100 labor charge may be assessed on the items returned for warranty repair in which no fault is found Freight charges and associ ated fees will then become the responsibility of the customer in such an instance Damages which are caused during transpor tation are not covered under warranty Such carrier Claims In the unlikely event that you should experi ence a defect please contact your SASE ...

Page 69: ...T ADDRESS CITY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE COUNTRY ZIP STATE PDG 8000 PDG 6000 PDG 5000 SC8E SC10E SC12E BULL 1250 BULL 300 BULL 45 PLEASE FILL OUT IN FULL AND SUBMIT TO SASE COMPANY 2475 STOCK CREEK BLVD ROCKFORD TN 37853 FAX 865 745 4110 EMAIL JohnA SASECompany com QUESTIONS CALL 800 522 2606 EDGE PRO 180 ...

Page 70: ... system and will freeze up if liquid propane is introduced o Always wear gloves when filling a propane cylinder Propane boils at 44 degrees F 42 degrees C o Store cylinders outside in an upright position in a secure tamper proof steel mesh storage cabinet o There must be at least 5 ft 1 5 m of space between the cabinet and the nearest building opening like a door or window o Do not store cylinders...

Page 71: ...ms include headache dizziness and nausea Causes include o Engines with poor preventative maintenance practices usually those with dirty air filters o Machines operated in confined areas without adequate ventilation o Substandard machines with no emissions control technology and improperly set carburetion o CO is an invisible odorless colorless gas o CO can be lethal within as little as 30 minutes ...

Page 72: ... on the proper operation of the ________________________________________ as per the Equipment Purchased checklist above In addition I have carefully read and have been instructed on the safety and hazards of operating a propane powered machine Signature Date PLEASE FILL OUT IN FULL AND SUBMIT TO SASE COMPANY INC 2475 STOCK CREEK BLVD ROCKFORD TN 37853 FAX 865 745 4110 OR EMAIL JohnA SASECompany co...

Page 73: ...Corporate Office 26423 79th Ave South Kent WA 98032 7321 1 800 522 2606 P 1 877 762 0748 F www SASECompany com sales SASECompany com ...

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