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Sartorius BioPAT Xgas Vis, Operating Manual

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32 

Operating Manual BioPAT

®

 Xgas Vis

 

Hardware Settings 

 

Hardware Settings 

6  Hardware Settings 

6.1 

Checking Jumper Settings at 

the Perle Device

1

3

2

 

t

Loosen the two screws on the side of the housing to open 

the Perle device.

 

t

Set the jumpers as specified below:

 

−

Set jumper J1 (1) open.

 

−

Set jumper J8 (3) all open. 

 

−

Set jumper J9 (2) closed.

 

t

Close the Perle device and fasten the two screws.

Summary of Contents for BioPAT Xgas Vis

Page 1: ...Operating Manual BioPAT Xgas Vis Software Manual 85037 545 79 ...

Page 2: ......

Page 3: ... and Foreseeable Misuse 7 3 Overview 8 3 1 Requirements 8 3 2 Contents of Delivery 9 4 Installation 10 4 1 Installation Steps 10 4 2 Hardware Installation 12 5 Software Installation 14 5 1 Preparation Steps 14 5 2 BioPAT Xgas Vis Software 19 5 3 Perle Device Driver 24 5 4 TruePort Application 28 6 Hardware Settings 32 6 1 Checking Jumper Settings at the Perle Device 32 6 2 Reseting Perle Device 33...

Page 4: ...iguring One Sensor 51 7 4 2 Configuring Multiple Sensors with one Ethernet Modbus Converter 56 7 5 Changing the Modbus Address 58 8 Installation of BioPAT Xgas OPC Server 61 8 1 Installing MFCS win OPC Client 61 8 2 Configuring MFCS win Configuration Management 62 8 3 Browsing the BIOPATXGAS OPC 1 Server with OPC Test Client 69 9 Firmware Version 72 9 1 Checking Upgrading Firmware Version of the P...

Page 5: ... the BioPAT Xgas Vis Software In addition to the operating manual all generally valid legal and otherwise binding regulations for accident protection and environmental protection of the country of use must be observed The operating manual must always be kept at the place of use of the device 1 1 Accompanying Documents The operating manual describes how to install and to configure the BioPAT Xgas V...

Page 6: ... useful information The following presentations will also be used Texts that follow this mark are lists t Texts that follow this mark describe activities that must be carried out in the specified order y Texts that follow this mark describe the result of an action Texts in quotes are references to other chapters or sections Texts following this symbol make reference to other chapters sections or d...

Page 7: ... in use In addition to the operating manual follow all general and local regulations for accident prevention and environmental protection 2 2 Intended Use and Foreseeable Misuse The operational safety of the device is only ensured when it is used for its intended purpose and operated by trained personnel Application The device is only intended for industrial commercial training and research facili...

Page 8: ...can be directly connected by analog signals to the DCU system Therefore only a cable and two free analog input ports at the DCU systems need to be available Alternatively if there are no available analog input ports on the DCU system then it is possible to connect the BioPAT Xgas hardware using the BioPAT Xgas Vis Software interfacing to the MFCS win SCADA software Herein the direct connection of ...

Page 9: ...it 64 bit Microsoft Windows 7 32 bit 64 bit Microsoft Windows Server 2008 SP2 32 bit 64 bit Microsoft Windows Server 2008 R2 Sp1 64 bit Operating System Language English German 3 2 Contents of Delivery The delivery of the BioPAT Xgas Vis Software contains the following components CD ROM containing all necessary software items Software activation Dongle User Manual for the BioPAT Xgas Vis ...

Page 10: ...stallation Procedure Remark 0 Hardware installation 4 2 page 12 1 Preparation step for installation on Windows XP and Windows Server 2008 only 5 1 page 14 Only for Windows XP and Windows Server 2008 2 Software installation of BioPAT Xgas Vis Software 5 2 page 19 3 Installation and configuration of the Perle device driver 5 3 page 24 4 Installation of TruePort application 5 4 page 28 5 Checking har...

Page 11: ...er 7 4 2 page 56 13 How to change the Modbus Address 7 5 page 58 Multiple sensors only 14 Installation of BioPAT Xgas OPC Server 8 page 61 15 Installation of MFCS win OPC Client 8 1 page 61 16 Configuration work inside MFCS win Configuration Management 8 2 page 62 17 How to browse the BIOPATXGA OPC 1 Server with OPC Test Client 8 3 page 69 Optional 18 How to check upgrade the firmware version of t...

Page 12: ... Installation t Install the BioPAT Xgas according the operating manual BioPAT Xgas delivered together with the BioPAT Xgas hardware The installation is described in chapter 4 Installation Connection of BioPAT Xgas to BioPAT MFCS win with BioPAT Xgas Vis Software ...

Page 13: ...or Includes power supply cable and article number depends on vessel size and corresponding gas flow path BPX0018 PC connection package includes Ethernet Modbus converter and Bus termination One is needed for each DCU system or independent vessel fitted with BioPAT Xgas see figure in chapter 6 2 page 33 BB 34147295 Serial Modbus Connection cable 2 m One cable 2 m or 5 m is needed to connect each se...

Page 14: ...on 5 1 Preparation Steps For Windows XP only t Start DotNetFX35SP1 dotNetFx35setup exe from the XGAS CD NOTE NETFramework 3 5 1 must be installed manually from the BioPAT XgasVIS CD t Open Windows Explorer and browse to the CD into the directory t Double click the file DotNetFX35SP1 dotNetFx35setup exe ...

Page 15: ...erating Manual BioPAT Xgas Vis 15 Software Installation Software Installation t Files will be extracted t Accept the terms and press Install button t Press Exit button t Continue with chapter 5 2 page 19 ...

Page 16: ...r 2008 R2 only NOTE NET Framework 3 5 1 must be activated for Windows Server 2008 Windows Server 2008 includes the necessary Net framework Follow the steps below in order to activate the Net framework t Go to Administrative Tools t Start the Server Manager t Open Roles Features t Click Add Features ...

Page 17: ...Operating Manual BioPAT Xgas Vis 17 Software Installation Software Installation t Expand NET Framework 3 5 1 Features t Select NET Framework 3 5 1 t Click on the Next button ...

Page 18: ...Xgas Vis Software Installation Software Installation y Confirm Installation Selection opens t Press button Install y The installation is completed the installation message Installation succeeded is displayed t Click Close button ...

Page 19: ... BioPAT Xgas Vis Software is labeled as BioPAT Xgas Vis Soft ware A separate program named SETUP EXE performs the software installation The following steps describe the installation on your computer system Installing the BioPAT Xgas Vis Software t Shutdown the MFCS win system from the MFCS win Shell t Insert the CD ROM into the CD drive t Open the windows explorer and change to the CD drive t Doub...

Page 20: ...20 Operating Manual BioPAT Xgas Vis Software Installation Software Installation t Press the button Accept to continue t The welcome screen is shown t Press button Next ...

Page 21: ...Manual BioPAT Xgas Vis 21 Software Installation Software Installation t Keep the default settings as shown in the picture t Press button Next t Press button Next to install the software in the specified directory ...

Page 22: ...22 Operating Manual BioPAT Xgas Vis Software Installation Software Installation t Press button Next to confirm installation y The installation progress is shown on the screen ...

Page 23: ...Operating Manual BioPAT Xgas Vis 23 Software Installation Software Installation y The message Installation Complete appears t Press button Close y Restart message appears t Press button Yes ...

Page 24: ...3 Perle Device Driver This chapter describes the installation and configuration of the Perle device driver t Start the application perle iolan setup html from the delivered CD t Press button DeviceManager NOTE If there is a message to allow blocked content then enable blocked content ...

Page 25: ...rating Manual BioPAT Xgas Vis 25 Software Installation Software Installation t Press link IOLAN DeviceManager V4 4 to start Device Manager installation t Press Next button to continue with the installation ...

Page 26: ...26 Operating Manual BioPAT Xgas Vis Software Installation Software Installation t Use default settings and press Next button t Use default settings and press Next button ...

Page 27: ...Operating Manual BioPAT Xgas Vis 27 Software Installation Software Installation t Use default settings and press Install button t Uncheck both topics and press Finish button ...

Page 28: ... pages describe how to install and configure the TruePort application t Click on the button TruePort on the left side of the IOLAB Setup NOTE Select the operating system which is installed at your pc For the 32 bit version of the operating system click to x86 For the 64 bit version of the operating system click to x64 ...

Page 29: ...Operating Manual BioPAT Xgas Vis 29 Software Installation Software Installation t Press Next button to continue t Keep default settings and press Next button to continue ...

Page 30: ...30 Operating Manual BioPAT Xgas Vis Software Installation Software Installation t Keep default settings and press Next button to continue t Keep default settings and press button Install to continue ...

Page 31: ...Operating Manual BioPAT Xgas Vis 31 Software Installation Software Installation t Uncheck both topics and press Finish button ...

Page 32: ...gs 6 1 Checking Jumper Settings at the Perle Device 1 3 2 t Loosen the two screws on the side of the housing to open the Perle device t Set the jumpers as specified below Set jumper J1 1 open Set jumper J8 3 all open Set jumper J9 2 closed t Close the Perle device and fasten the two screws ...

Page 33: ...per position y The perle device is set to serial mode 6 2 Reseting Perle Device 1 t Press the RESET button with a paper clip to reset the Perle device y After 5 s the lamp Power Ready changes color from green to orange NOTE After Reset please wait at least 2 min to let the Perle device finish the reset ...

Page 34: ...le device manager is enabled in the firewall In Windows firewall open all ports especially for the devicemanager exe UDP and for the tftp_svr exe TCP or temporarily disable the firewall NOTE For server OS deactivate or stop DHCPClient service before starting the configuration Otherwise the device will receive an IP address automatically t Start Perle Device Manager ...

Page 35: ...ating Manual BioPAT Xgas Vis 35 Configuration Configuration t Press button Assign IP t Enter your IP address for the Perle device t Press button Assign IP y The following message is shown t Press OK button ...

Page 36: ...as Vis Configuration Configuration Test connection 2 3 1 t Press Ping 3 button to test connection t Close Ping window 2 t Press OK button 1 to connect to Perle device 1 t Enter the default password superuser 1 t Press the OK button ...

Page 37: ...perating Manual BioPAT Xgas Vis 37 Configuration Configuration t Open menu Configuration Serial Serial Port t Press Edit button t Press button Change Profile t Select option TruePort and press OK button ...

Page 38: ... Manual BioPAT Xgas Vis Configuration Configuration t Select option Listen for connection under tab General t Press OK button t Change to tab Hardware t Make the selections as shown in the picture t Press OK button ...

Page 39: ...Operating Manual BioPAT Xgas Vis 39 Configuration Configuration t Press button Download All Changes t Press button Yes to confirm t Press OK button ...

Page 40: ...40 Operating Manual BioPAT Xgas Vis Configuration Configuration t 1 2 Press button Reboot IOLAN 2 t Close the DeviceManager 1 ...

Page 41: ...perating Manual BioPAT Xgas Vis 41 Configuration Configuration 7 2 Serial Port 7 2 1 Configuring Serial Port with TruePort Management Tool t Start the TruePort ManagementTool to configure the serial port ...

Page 42: ...42 Operating Manual BioPAT Xgas Vis Configuration Configuration 1 t Enter the IP address of the Perle device to the field IP Address 1 t Press Next button ...

Page 43: ...elect an available port from the drop down list Starting COM Port 1 t Press Next button NOTE It is recommended to start with COM5 because COM5 will not be used and therefore available on most of the systems Continue with COM6 COM7 if more Perle devices will be connected ...

Page 44: ...44 Operating Manual BioPAT Xgas Vis Configuration Configuration t Press button Finish t Select the recently configured device and press button Properties ...

Page 45: ...Manual BioPAT Xgas Vis 45 Configuration Configuration t Change to register card Configuration t Press button Settings t Select the COM port t Activate Initiate connection to device server t Press button Settings ...

Page 46: ...46 Operating Manual BioPAT Xgas Vis Configuration Configuration t Change setting Delay close of TCP connection for to 300 seconds t Press button OK and close all the remaining windows ...

Page 47: ...PAT Xgas Vis 47 Configuration Configuration 7 2 2 Configuring Serial Port with Device Manager 1 2 3 t Open the Windows Control panel t Select Administrative Tools 1 t Select Computer Management 2 t Select Device Manager 3 ...

Page 48: ...guration 1 2 3 t Select Ports COM LPT 2 t Right mouse click to Trueport Serial Port COM5 2 t Select Properties 3 t Change to register card Port Settings t Perform the settings shown in the picture above t Press OK button and close the Windows device manager ...

Page 49: ...ree USB port of the MFCS win computer NOTE The dongle must stay in the USB port all the time if you want to use all features If the application without the dongle is used then only the measurement of one analyzer in the BioPAT Xgas Vis software without logging can be used in the Service Tool for the calibration and the changing the MODBUS ID t Start the License Manager to activate the BioPAT Xgas ...

Page 50: ...ration Configuration 1 t Select Sensor Key 3 1 from drop down menu 2 t Enter the corresponding key in the four input fields 2 t Press the button write y The unlocked features and the number of enabled sensors is shown t Close the License Manager ...

Page 51: ...gas Vis 51 Configuration Configuration 7 4 BioPAT Xgas Sensor 7 4 1 Configuring One Sensor t Start the Configuration tool for BioPAT Xgas to configure one XGAS Sensor t Press the add button for interfaces to add a new Interface ...

Page 52: ...guration Configuration t Select the correct Interface Baudrate 38400 Parity none 2 Stopbits t Press OK button t Press the add button for sensors to add a new sensor t Enter a name the Modbus interface and the Modbus ID 1 t Press the OK button ...

Page 53: ...on Configuration y After the sensor has been added it is shown in the Sensor list t If state ok is not shown in the Sensor list press the refresh button to refresh the list NOTE For sensors naming conventions refer to examples on the following pages ...

Page 54: ... 2 Two BioPAT Xgas Sensors with a twin fermentor system Name Modbus Interface Modbus ID Description 1 Sensor XGAS1_1 COM5 1 Twin A 2 Sensor XGAS1_2 COM5 2 Twin B Example 3 Four BioPAT Xgas Sensors with a B DCU II 6 fold fermentor system Name Modbus Interface Modbus ID Description 1 Sensor XGAS1_1 COM5 1 B6 A 2 Sensor XGAS1_2 COM5 2 B6 B 3 Sensor XGAS1_3 COM5 3 B6 C 4 Sensor XGAS1_4 COM5 4 B6 D 5 S...

Page 55: ...ntor system One Biostat B DCU II 6 fold fermentor system Name Modbus Interface Modbus ID Description 1 Sensor XGAS1_1 COM5 1 Single 2 Sensor XGAS2_1 COM6 1 Twin A 3 Sensor XGAS2_2 COM6 2 Twin B 4 Sensor XGAS3_1 COM7 1 B6 A 5 Sensor XGAS3_2 COM7 2 B6 B 6 Sensor XGAS3_3 COM7 3 B6 C 7 Sensor XGAS3_4 COM7 4 B6 D 8 Sensor XGAS3_5 COM7 5 B6 D 9 Sensor XGAS3_6 COM7 6 B6 D ...

Page 56: ...teps one after each other Configuration Step Description 1 Connect Sensor 1 Verify that it already has Modbus address 1 2 Label Sensor 1 with the following information Modbus ID 1 3 Disconnect Sensor 1 4 Connect Sensor 2 Change the Modbus address for 1 to 2 Please refer to chapter 7 5 page 58 5 Label Sensor 2 with the following information Modbus ID 2 6 Disconnect Sensor 2 7 Connect Sensor 3 Chang...

Page 57: ...page 58 11 Label Sensor n with the following information Modbus ID n 12 Disconnect Sensor n After the Modbus addresses of all BioPAT Xgas Sensors has been set correctly perform the following steps t Connect all BioPAT Xgas Sensors with the delivered Modbus cables t Connect the Modbus termination to the last sensor as shown in figure see chapter 4 2 page 12 ...

Page 58: ...58 Operating Manual BioPAT Xgas Vis Configuration Configuration 7 5 Changing the Modbus Address t Start the tool BioPAT Xgas Vis Tools Sensor Config to change the Modbus address ...

Page 59: ...ddress Auto t Press Start button t Wait until the sensor appears 1 t Press Stop button t Select the sensor from the list t Press Configure botton NOTE A few seconds after pressing the Start button the message Searching must appear in the upper left corner of the Sensor Config window If this message is not shown press Start button again ...

Page 60: ...60 Operating Manual BioPAT Xgas Vis Configuration Configuration t Enter the new address for the sensor t Press OK button y The success message is shown t Press OK button ...

Page 61: ...the BioPAT Xgas OPC Server t Open BioPAT Xgas Vis tools menu install OPC server t Press button OK to finish the installation 8 1 Installing MFCS win OPC Client If the MFCS win OPC DA Client is already installed then continue with next chapter t If the MFCS win OPC DA Client is not installed install the MFCS win OPC DA Client according the delivered documentation MFCS win OPC DA Client Handbook MFC...

Page 62: ...rver 8 2 Configuring MFCS win Configuration Management Inside the MFCS win SCADA software first a control unit of type OPC must be configured Then the variables for O2 and CO2 of the different fermentors must be configured t Start MFCS win Shell t Start Configuration Management t Select Configure Control Units ...

Page 63: ...tallation of BioPAT Xgas OPC Server 1 2 3 4 t Create a new Control Unit of type OPC and enter a name e g Xgas1 Press New button 4 Select Control Unit name 1 Select type OPC 2 Press button Parameter 3 1 2 t Select the BioPatXgas OPC 1 server from the drop down list 1 and confirm 2 ...

Page 64: ...tallation of BioPAT Xgas OPC Server t Create a new cyclic variable CO2 t Create a new cyclic variable O2 t Select control unit XGAS1 t For CO2 configure the range 0 10 t For O2 configure the range 1 50 t Press Driver button y The OPC Item Configuration opens see following picture ...

Page 65: ...of BioPAT Xgas OPC Server Installation of BioPAT Xgas OPC Server t If the sensor name is XGAS1_1 enter the OPC Tag XGAS1_1 Values CO2 t Confirm with OK button t If the sensor name is XGAS1_1 enter the OPC Tag XGAS1_1 Values O2 t Confirm with OK button ...

Page 66: ... OPC Server Sensor name 1 NOTE The sensor name 1 can be looked up in the Sensor configuration as described in chapter 7 4 page 51 NOTE Instead of directly filling in the OPC Tags an OPC Test Client can be used to browse and then the OPC tags can be filled in with copy paste Refer to chapter 8 3 page 69 ...

Page 67: ... Adding new variables to Storage list After the interface configuration is finished the new variables must be added to the Storage list t Add the new variables O2 and CO2 to the Storage list as shown on the picture above t Perform Update Configuration from the MFCS win Shell to finalize the MFCS win configuration ...

Page 68: ...g Manual BioPAT Xgas Vis Installation of BioPAT Xgas OPC Server Installation of BioPAT Xgas OPC Server Verification of the communication between MFCS win and BioPAT Xgas from the MFCS win Operator Service Program ...

Page 69: ...tting 8 3 Browsing the BIOPATXGAS OPC 1 Server with OPC Test Client t Copy the tool OPC_Client exe to the MFCS win server computer into directory MFCS_win Tasks OPC This tool is available at the BioPAT MFCS win OPC DA Client CD in directory CD ROM SupportTools t Start the file OPC_Client EXE at the MFCS win Server computer y Now the connection to the OPC server can be done by doing the following s...

Page 70: ...f BioPAT Xgas OPC Server Installation of BioPAT Xgas OPC Server t Connect to OPC Server with OPC Connect t Select the BioPatXgas OPC 1 server from the list After the Test Client is connected to the BioPATXgas OPC 1 server add items t Click OPC Add Item ...

Page 71: ...gas OPC Server t Browse for O2 and CO2 t Click Add Item NOTE If the CO2 variable is selected in the list then the OPC Tag will be shown in the field Item Name This OPC Tag can be transferred with cut paste to the MFCS win configuration as shown in section page 66 O2 and CO2 values in OPC Test Client ...

Page 72: ...rle Device For trouble free operation it is necessary that the firmware version 4 5 is available in the Perle device How to check the installed firmware version of the Perle device is described in this chapter t Start the TruePort ManagementTool for verification t Select the Perle TruePort Adapter in question t Press the Properties button ...

Page 73: ...Operating Manual BioPAT Xgas Vis 73 Firmware Version Firmware Version t Change to register card Configuration t Press button Web Config ...

Page 74: ...Xgas Vis Firmware Version Firmware Version t Enter username admin 1 and password superuser 2 t Press button Login y Informations about the used Perle device are shown on the right side including the installed firmware version 1 2 ...

Page 75: ...ade the firmware version of the Perle device The newest firmware version can always be downloaded from the internet www perle com downloads NOTE How the firmware will be installed at the Perle device is described in chapter Downloading IOLAN Firmware on page 348 in the manual IOLAN_SCS SDS STS_UG_v4 4 pdf available on the BioPAT Xgas VIS CD ...

Page 76: ...ting Manual BioPAT Xgas Vis Firmware Version Firmware Version 9 2 Configuring Settings for Windows ModbusService t Open Windows Control Panel All Control Panel Items Administrative Tools t Double click Services ...

Page 77: ...sion t Scroll down the list until ModbusService appears in the list t Double click ModbusService and select register card Recovery t Select the setting Restart the Service from the drop down list for the three items First failure Second failure and Subsequent failure ...

Page 78: ...ooting Troubleshooting 10 Troubleshooting If you cannot correct a fault independently contact Sartorius Stedim Systems GmbH Robert Bosch Straße 5 7 34302 Guxhagen Germany Tel 49 5665 407 0 www sartorius com e mail mfcs service sartorius stedim com ...

Page 79: ...ously denote the other gender as well Copyright notice This instruction manual including all of its components is protected by copyright Any use beyond the limits of the copyright law is not permitted without our approval This applies in particular to reprinting transla tion and editing irrespective of the type of media used Sartorius Germany Sartorius Stedim Systems GmbH Robert Bosch Strasse 5 7 ...

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