Apply force as shown until ratchet releases.
The force at а point approx. 1 3/4' from
handle ends should vary between 5-75 lbs.
depending on the style/type and size of
contact and/or wire size.
ln general, the style or type of contact
1 3;4 •
crlmped determlnes the level of handle
I
r "
pre-load, with larger contacts requiring
±1 / 4
higher pre-loads for properly completed
"'m�
САМ
TOOL MAINТENANCE
Malntenance and lnspectlon should Ье performed
regularly. Tool should Ье wiped clean with special
emphasis оп the crimping cavities.
Tool may Ье cleaned Ьу lmmerslng ln а sultaЫe
commercial solvent or cleaner which does not attack
paints or plastic material. Тhе tool should Ье re
lubricated after cleaning using а light film of а
medlum welght oll on beorlng surfoces ond plvot plns.
When not in use, keep hondles closed to prevent objects
from becoming lodged in the crimping dies and store
in а clean dry area.
ECCENТRIC ADJUSТМENT
• То adjust the tool to oьtaln the proper force
values, open the handles and remove the cam
locking screw with а 1 /16" hex wгench.
LOAD APPUED
J
• Rotate the com counterclockwise to increase handle load or clockwise
to decrease the handle load.
PART
No.
4100
(TOOL FRAME)
• Position odd numbers оп the cam in the locking screw hole adjacent
to the letter "L" and even numbers adjacent to the letter
"т:•
• Lock the cam at the desired handle load setting and remeasure force.
Contlnue adjustment if necessaгy.
MODULAR PLUG
о
САТ No.
4100-06
4100-06LB
4100-08
4100-10
NUMBER POS1110NS MOD. PLUGS
ACCOMODA ТЕD
4/6 POS11l0N
RJ-11
6 POS11l0N
RJ-11 LONGВODY
8 POSIТION
RJ-45
10 POSIТl!J.I
10 POSIТION
�
@0-
8 & 10 POSIТION
#8-32 Х 1/2"
DIES PROVIDED WIТН
SCREWS (2)
ТОР SPACER,
ваттом
о
11--,
4/6 POSIТION DIES
DIE, RIVEТS & SCREW
t-----'
PROVIDED WIТН
--е�
t-----'
LOWER DIE ONLY
5/32 Х 1/2"
AND 6 POS11l0N DIES
�
о
11--,
PART
No.
4100-Об SHOWN
@) 0-
0
FLAT HD. RIVETS (2)
NON-INSULA ТЕD
Е@
22-10 AWG
9
22-18
12-10
SEAM GOES DOWN
INTO NEST
PART
No.
4100-25
Го-suв1
L....=..J
28-20 AWG
PART
No.
4100-27
SARG411NSR
GAGING
NEST
HEIGHT
UL (LBS)
22-18
.079-.075
8.20
16-14
.095-.091 30,50
12-10
.127 /.123 70,80
GAGING WIТН WIRE SOLDER
щщ
NEST
CONDUCTOR
INSULAТION
HEIGHT
HEIGHT
28-24
• 027/.025
.041 МАХ.
24-20
. 029/.027
.062 МАХ.
GAGING WIТН WIRE SOLDER
Strip саЫе according to manufacturer' s specifications.
lnsert саЫе fully into connector. Place connector in
die, end of modular plug butting against back of die
cavity, and close tool completing crimp cycle. Grasp саЫе
near connector and lift and pull to remove caЫe/pluQ
assemЫy. lnspect crimp to assure all contacts are cпmped
and strain relief portion is latched. Test Ьу holding plug
and pulling firmly оп саЫе.
ТНЕ TOOL IS EQUIPPED WIТН А RATCHET MECHANISM ТО
ASSURE RELIABLE CRIMP ТERMINA ТlONS.
А RA ТСНЕТ RELEASE LEVER IS PROVIDED ТО ALLOW FOR
REMOVAL OF AN INCORRECТL У PLACED OR OVERSIZE
CONNECTOR.
ADJUST RATCHET RELEASE HANDLE FORCE ТО 5-15 LВS.
FOR MODULAR PLUGS AS INSТRUCТED ABOVE IN ECCENТRIC
ADJUSТМENT SECТlON.
ТНЕ NON-INSULAТED CRIMP DIE CRIMPS STANDARD
NON-INSULAТED RING, FORK AND SPADE BRAZED AND
UNBRAZED CONNECTORS AS WELL AS MISCELLANEOUS
ОТНЕR 1YPES OF NON-INSULA ТЕD CONNECТORS.
ALL CRIMPS SHOULD ВЕ ТЕSТЕD FOR ACCEPTABLE
ТENSILE VALUES FOR ТНЕ PARТlCULAR ТERMINAL AND WIRE
l;IEING USED
)
AND COMPARED AGAINST АССЕРТЕD STANDARDS
{UL OR MIL . VALUES FOR ТНЕ INТENDED WIRE SIZES ARE
LISТED AND SHOULD ВЕ CHECKED WIТН AN APPROPRIA ТЕ
ТENSILE ТESТ1NG MACHINE OR ОТНЕR DEVICE.
ТНЕ ТООL IS EQUIPPED WIТН А RATCHET MECHANISM ТО
ASSURE RELIABLE CRIMP ТERMINA ТlONS.
А RA ТСНЕТ RELEASE LEVER IS PROVIDED ТО ALLOW FOR
REMOVAL OF AN INCORRECТL У PLACED OR OVERSIZE
CONNECTOR.
ADJUST RATCHET RELEASE HANDLE FORCE ТО 15-30 LВS.
FOR OPEN BARREL ТERMINALS AS INSТRUCТED IN ТНЕ
ECCENТRIC ADJUSТМENT SECТlON.
NОТЕ: SHOULD OVERCRIMPING OF CONTACT RESULT-
ADJUST RATCHET RELEASE FORCE ТО 30-50 LВS.
FOR D-SUB. SТYLE CONTACTS.
GAGE CRIMPS WIТНIN SPECIFICA ТlONS- ADJUST HANDLE
PRE-LOADS ACCORDINGLY .
REFER ТО ECCENТRIC ADJUSТМENT PROCEDURE ABOVE •
03/07
Summary of Contents for 4100
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