Sanyo VCC-4592P Service Manual Download Page 1

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COLOR CCD Camera

VCC-4592P
VCC-4594P

INDEX

PSECIFICATIONS, PRODUCT SAFETY NOTICE

BOARD LOCATION

DISASSEMBLY

ADJUSTMENT

DIAGRAMS

PRODUCT SAFETY NOTICE

OVERALL WIRING

OVAERALL BLOCK DIAGRAMS, CA-1 CIRCUIT WAVEFORMS

CIRCUIT DIAGRAMS (CA-1)

IC BLOCK DIAGRAMS, CA-2 CIRCUIT WAVEFORMS

CIRCUIT DIAGRAMS (CA-2)

CIRCUIT DIAGRAMS (CA-3), CA-3 CIRCUIT WAVEFORM

CIRCUIT DIAGRAMS (CA-4)

P.W.B. (VCC-4592P)

P.W.B. (VCC-4594P)

PARTS LIST

Summary of Contents for VCC-4592P

Page 1: ...Y ADJUSTMENT 2 3 4 5 6 DIAGRAMS PRODUCT SAFETY NOTICE OVERALL WIRING OVAERALL BLOCK DIAGRAMS CA 1 CIRCUIT WAVEFORMS CIRCUIT DIAGRAMS CA 1 IC BLOCK DIAGRAMS CA 2 CIRCUIT WAVEFORMS CIRCUIT DIAGRAMS CA 2 CIRCUIT DIAGRAMS CA 3 CA 3 CIRCUIT WAVEFORM CIRCUIT DIAGRAMS CA 4 P W B VCC 4592P P W B VCC 4594P PARTS LIST ...

Page 2: ...unt CS mount Environmental conditions Temperature 10 C 50 C Humidity less than 90 no condensation Power supply 24 V AC 50 Hz VCC 4594P 12 V DC VCC 4592P Power consumption VCC 4594P 4 1 W with auto iris lens 3 2 W without auto iris lens VCC 4592P 3 3 W with auto iris lens 2 6 W without auto iris lens Weight Approx 450 g without lens Dimensions 67 W mm x 54 H mm x 136 D mm SERVICE MANUAL COLOUR CCD ...

Page 3: ...hree screws 2 Two screws 3 Mounting 4 Screw 5 Cover side 6 Four screws 7 Connector 8 Three screws 9 Four screws 10 Two connectors 11 FPC 12 Four screws 13 Cabinet front 14 Two screws 13 Dec side 15 CA 3 board for VCC 4594P ...

Page 4: ...A 1 board CA 3 board CA 2 board CA 4 board TP405 S3002 S3001 CA 3 board Side A CA 4 board Side B TP401 VR401 VR302 VR303 VR304 VR301 DC VIDEO CT232 TP221 CA 2 board Side B CT221 TP200 VR201 VR271 Side A TP232 H L VCC 4952P ...

Page 5: ...lens cap to provide dark condition 5 Connect the video output to a video monitor with an input impedance of 75 Ω 6 Ground test point are TP200 CA 2 and TP401 CA 4 7 Set the distance from the subject to about 60 cm and adjust the camera position so that the picture frame size becomes as shown below when performing the adjustment with the gray scale chart ITE gray scale chart γ 0 45 8 Apply 24 V AC ...

Page 6: ...Measuring equipment Oscilloscope Subject Gray scale chart Adjusting method 1 Display the grayscale chart on full screen 2 Gradually move the lens aperture from the CLOSE side to the OPEN side and secure the aperture at the point where the AGC starts to drop from the MAX setting 3 Use the computer s mouse to adjust the AGC in the adjust ment window so that the video out terminal is 750 10 mVp p 3 8...

Page 7: ...type automatic iris lens Use a VCL CS8LY or equivalent as the lens 3 Display the gray scale chart on full screen 4 Turn the VR301 to the right so that the white level is maxi mum 5 Turn the VR301 to the left so that the output level is 750 10 mVp p VIDEO OUT VIDEO OUTPUT 3 12 External Sync Phase Adjustment for VCC 4592P Adjustment location VR201 CA 2 S3002 VR304 CA 3 Measuring location VIDEO OUT V...

Page 8: ...crew Note When flange back lock screw is completely tighten it will protrude slightly as shown in the illustration Fig 1 Do not tighten the screw further flange back lock screw 2 3 1 4 flange back adjustment lever Fig 1 3 15 External Sync Adjustment VBS for VCC 4592P Adjusting method 1 If the signals are not synchronized change the sub carrier SC P1 switches as follows Note 1 The sub carrier switc...

Page 9: ...ER INSULATOR 18 613 184 1437 HOLDER CCD 19 409 498 2105 IC ICX259AK 7 IC101 20 411 170 4604 SCR TPG PAN PCS 1 4X3 21 613 184 1444 HOLDER FILTER 22 645 047 9656 OPTICAL FILTER 23 645 031 7811 OPTICAL DUMMY GLASS 24 613 184 1482 MOUNTING FILTER 25 613 190 4118 STOPPER 26 613 184 1543 SPRING HOUSING 27 613 184 1536 SPRING SLIDE 28 613 186 7963 SLIDE MOUNTING 29 411 017 7508 SCR PAN PCS 1 4X2 30 613 1...

Page 10: ...90 4509 TR 2SA1688 4 TL Q2201 405 092 4101 TR 2SC4081 R Q2251 405 137 2000 TR 2SA1576A R Q2252 405 092 4101 TR 2SC4081 R Q2301 405 092 4101 TR 2SC4081 R Q2302 405 135 9407 TR DTA114EUA VCC 4594P ONLY Q2305 405 135 9407 TR DTA114EUA VCC 4594P ONLY Q2306 405 135 9407 TR DTA114EUA VCC 4594P ONLY Q2307 405 133 8907 TR DTC114EUA VCC 4594P ONLY Q2308 405 135 9407 TR DTA114EUA VCC 4594P ONLY Q2309 405 13...

Page 11: ...606 ELECT100U M 6 3V C2159 403 285 7700 TA SOLID 10U M 16V C2201 403 139 7702 CERAMIC 7P D 50V C2211 403 315 5706 CERAMIC 0 47U Z 10V C2212 403 113 3805 CERAMIC 1000P K 50V C2213 403 164 0204 CERAMIC 0 1U Z 25V C2214 403 164 0204 CERAMIC 0 1U Z 25V C2215 403 164 0204 CERAMIC 0 1U Z 25V C2216 403 164 0204 CERAMIC 0 1U Z 25V C2217 403 113 3805 CERAMIC 1000P K 50V C2252 403 164 0204 CERAMIC 0 1U Z 25...

Page 12: ...2308 401 105 1501 MT GLAZE 1 5K JA 1 16W R2309 401 105 6704 MT GLAZE 680K JA 1 16W R2310 401 105 7909 MT GLAZE 0 000 ZA 1 16W R2311 401 105 0603 MT GLAZE 10K JA 1 16W R2312 401 105 0702 MT GLAZE 100K JA 1 16W R2313 401 105 5301 MT GLAZE 4 7K JA 1 16W R2314 401 105 1907 MT GLAZE 180 JA 1 16W R2315 401 105 5301 MT GLAZE 4 7K JA 1 16W R2316 401 105 5301 MT GLAZE 4 7K JA 1 16W R2317 401 105 3000 MT GL...

Page 13: ...5202 MT GLAZE 470 JA 1 16W R3051 401 105 5301 MT GLAZE 4 7K JA 1 16W R3052 401 105 0504 MT GLAZE 1K JA 1 16W R3103 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3105 401 105 3307 MT GLAZE 2 7K JA 1 16W R3109 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3113 401 105 7909 MT GLAZE 0 000 ZA 1 16W R3114 401 105 2003 MT GLAZE 1 8K JA 1 16W R3121 401 105 5301 MT GLAZE 4 7K JA 1 16W R3122 401 105 0504 MT GLAZE 1K JA 1 ...

Page 14: ...AZE 560 JA 1 16W VCC 4594P ONLY R4008 401 105 1006 MT GLAZE 1 2K JA 1 16W VCC 4594P ONLY R4009 401 105 0405 MT GLAZE 100 JA 1 16W R4010 401 105 0405 MT GLAZE 100 JA 1 16W R4011 401 105 0405 MT GLAZE 100 JA 1 16W R4012 401 038 8905 MT GLAZE 68 JA 1 10W VCC 4594P ONLY R4012 401 039 0205 MT GLAZE 82 JA 1 10W VCC 4592P ONLY R4013 401 038 6406 MT GLAZE 4 7K JA 1 10W R4014 401 038 3603 MT GLAZE 3 3K JA ...

Page 15: ...lish German French Chinese 9202 S645 040 7857 PLUG IRIS 4P 9402 645 030 8055 CORE FERRITE Core A 9301 645 030 7294 CORE FERRITE Core B 9001 613 197 0038 CARTON CASE INNER VCC 4592P ONLY 9001 613 197 0281 CARTON CASE INNER VCC 4594P ONLY 9002 613 184 1659 CUSHION BAG Core A 645 030 8055 Core B 645 030 7294 LOCATION PARTS NO DESCRIPTION LOCATION PARTS NO DESCRIPTION ...

Page 16: ...T SAFETY SHOULD BE CONSIDERED WHEN COMPO NENT REPLACEMENT IS MADE IN ANY AREA OF A UNIT COMPO NENTS INDICATED BY THE SYMBOL IN THIS SCHEMATIC DIA GRAM SHOW COMPONENTS WHOSE VALUE HAVE SPECIAL SIG NIFICANCE TO PRODUCT SAFETY IT IS PARTICULARLY RECOM MENDED THAT ONLY PARTS SPECIFIED ON THE ATTACHED PARTS LIST BE USED TO COMPONENTS REPLACE DESIGNATED BY THE SYMBOL NA_C_EX EXPLANATORY NOTES EXAMPLES R...

Page 17: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 OVERALL WIRING 1 OVERALL WIRING BLOCK DIAGRAM CIRCUIT DIAGRAMS ...

Page 18: ...T BLOCK DIAGRAM CA 1 CIRCUIT WAVEFORMS WAVEFORM TEST LOCATION WAVEFORM TEST LOCATION IC101 1 5V div 20µs div V4 IC101 2 5V div 20µs div V3 IC101 3 5V div 20µs div V2 IC101 14 15 16 2V div 50ns div H1 H2 LH1 IC101 4 5V div 20µs div V1 IC101 13 2V div 50ns div RG WF CA1 L53X4US ...

Page 19: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 1 CIRCUIT ...

Page 20: ...CK CKI1 HRST VRST SCK VDO HSYNC CSYNC FLDO TESTO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 100 99 98 97 96 95 94 93 92 91 90 79 78 77 76 89 88 87 86 85 84 83 82 81 80 75 69 68 67 66 65 64 63 62 61 60 74 73 72 71 70 59 58 57 56 55 54 53 52 51 CCDI0 CCDI1 CCDI2 CCDI3 CCDI4 CCDI5 CCDI6 CCDI7 CCDI8 CCDI9...

Page 21: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 2 CIRCUIT NOTES Common parts for VCC 4592P and VCC 4594P The parts marked are VCC 4594P ONLY The parts marked are VCC 4592P ONLY ...

Page 22: ......

Page 23: ...CA 2 CIRCUIT ...

Page 24: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 3 CIRCUIT CA 3 CIRCUIT WAVEFORMS WAVEFORM TEST LOCATION S3001 4 0 5V div 2ms div VIDEO TYPE LENS WF CA3 L53X4US ...

Page 25: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 4 CIRCUIT VCC 4592P ONLY ...

Page 26: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 4 CIRCUIT VCC 4594P ONLY ...

Page 27: ... J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 1 BOARD SIDE A VCC 4592P ONLY CA 1 BOARD SIDE B VCC 4592P ONLY CA 2 BOARD SIDE A VCC 4592P ONLY CA 2 BOARD SIDE B VCC 4592P ONLY 3 PRINTED WIRING BOARD P W B VCC 4592P ONLY ...

Page 28: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 3 BOARD SIDE A VCC 4592P ONLY CA 3 BOARD SIDE B VCC 4592P ONLY CA 4 BOARD SIDE A VCC 4592P ONLY CA 4 BOARD SIDE B VCC 4592P ONLY ...

Page 29: ... J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 1 BOARD SIDE A VCC 4594P ONLY CA 1 BOARD SIDE B VCC 4594P ONLY CA 2 BOARD SIDE A VCC 4594P ONLY CA 2 BOARD SIDE B VCC 4594P ONLY 4 PRINTED WIRING BOARD P W B VCC 4594P ONLY ...

Page 30: ...A B C D E F G H I J K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CA 3 BOARD SIDE A VCC 4594P ONLY CA 3 BOARD SIDE B VCC 4594P ONLY CA 4 BOARD SIDE A VCC 4594P ONLY CA 4 BOARD SIDE B VCC 4594P ONLY ...

Page 31: ...Jun 01 1200 MI Printed in Japan SANYO Electric Co Ltd Osaka Japan ...

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