Sandpipper S05 Operating And Service Manual Download Page 25

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EC Declaration of Conformity

In accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

Applicable Standard:

EN13463-1: 2001,

EN13463-5: 2003

David Roseberry, Engineering Manager

DATE/APPROVAL/TITLE:

27 MAY 2010

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option

KEMA Quality B.V. (0344)

AODD Pumps and Surge Suppressors

For Type Examination Designations

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X

KEMA Quality B.V.

Utrechtseweg 310

6812 AR Arnhem, The Netherlands

Manufacturer: Warren Rupp, Inc.

, A Unit of IDEX Corportion

800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

EC Declaration of Conformity

ATEX Summary of Markings

Type

Marking

Listed In

Non-Conductive

Fluids

EC Type Certificate No. Pumps: KEMA 09ATEX0071 X

Type Certificate No. Pumps: KEMA 09ATEX0072 X

Type Certificate No. Suppressors: KEMA 09ATEX0073

Pump types, S1F, S15, S20,

and S30 provided with the

pulse output option

II 2 G Ex ia c IIC T5

II 3/2 G Ex ia c IIC T5

II 2 D Ex c iaD 20 IP67 T100

KEMA 09ATEX0071 X

Yes

KEMA 09ATEX0071 X

CE 0344

Surge Suppressors all types

II 2 G T5

II 3/2 G T5

II 2 D T100

KEMA 09ATEX0073

Yes

KEMA 09ATEX0073

Pump types, S1F, S15, S20,

and S30 provided with the

integral solenoid option

II 2 G EEx m c II T5

II 3/2 G EEx m c II T5

II 2 D c IP65 T100

KEMA 09ATEX0071 X

Yes

KEMA 09ATEX0071 X

CE 0344

Pump types, HDB1½, HDB40,

HDB2, HDB50, HDB3, HDF1,

HDF25, HDF2, HDF3M, PB¼,

S05, S1F, S15, S20, S30, SB1,

SB25, ST1½, ST40, G15, G20,

and G30, without the above

listed options, no aluminum

parts

II 1 G c T5

II 3/1 G c T5

II 1 D c T100

I M1 c

I M2 c

KEMA 09ATEX0071 X

KEMA 09ATEX0072 X

Yes

KEMA 09ATEX0071 X

KEMA 09ATEX0072 X

CE 0344

Pump types, DMF2, DMF3,

HDB1½, HDB40, HDB2,

HDB50, HDB3, HDF1, HDF25,

HDF2, HDF3M, PB¼, S05, S1F,

S15, S20, S30, SB1, SB25,

SE½, ST1, ST25, ST1½, ST40,

U1F, G05, G1F, G15, G20, and

G30

II 2 G c T5

II 3/2 G c T5

II 2 D c T100

KEMA 09ATEX0072 X

Yes

KEMA 09ATEX0072 X

EC Declaration of Conformity

In accordance with

ATEX Di

rective 94/9/EC,

Equipment intended for use in potentially explosive environments.

Applicable Standard:

EN13463-1: 2001,

EN13463-5: 2003

David Roseberry, Engineering Manager

DATE/APPRO

VAL/TITLE:

27 MAY 2010

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option

KEMA Quality B.V

. (0344)

AODD Pumps and Surge Suppressors

For Type Examination Designations, see page 2 (back)

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA

09ATEX0071 X

KEMA Quality B.V

Utrechtseweg 310

6812 AR Arnhem, The

Netherlands

Manufacturer: Warren Rupp, Inc.

, A Unit of IDEX Corportion

800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

Summary of Contents for S05

Page 1: ...fied Quality Copyright 2013 Warren Rupp Inc All rights reserved 2 00 51 9 19 233 1 25 32 3 06 78 3 78 96 6 12 155 SUCTIO 1 2 RF 4X ON A 7 19 183 7 75 197 7 19 183 4X 38 10 MTG HOLE 1 42 36 12 UCTION PORT 2 NPT SUCTION PORT OPTIONAL 1 2 NPT 3 8 NPT AIR EXHAUST 5 50 139 70 R 19 4 83 10 48 266 17 6 90 175 13 1 76 44 61 5 60 142 32 3 12 79 12 DISCHARGE PORT 1 2 NPT AIR INLET 1 4 NPT 1 PUMP SPECS 2 INS...

Page 2: ...dify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultra...

Page 3: ... Parts Drawing Composite Repair Parts List Material Codes SECTION 4 Air End 12 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 Wet end 17 Diaphragm Drawings Diaphragm Servicing SECTION 6 Optional Configurations 19 Solenoid Shifted Air Valve Dual Port SECTION 7 Warranty Certificates 21 Warranty CE Declaration of Conformit...

Page 4: ... Coil E4 Solenoid Kit with 110VAC Coil E5 Solenoid Kit with 110VAC Explosion Proof Coil E6 Solenoid Kit with 220VAC Coil E7 Solenoid Kit with 220VAC Explosion Proof Coil E8 Solenoid Kit with 110VAC 50 Hz Explosion Proof Coil E9 Solenoid Kit with 230VAC 50 Hz Explosion Proof Coil SP Stroke Indicator Pins Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check ...

Page 5: ...cations High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermoplastic that is highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resi...

Page 6: ...uffler 6 9 Metal Muffler 5 5 8 8 5 8 BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE IN 1 2 BSP TAPERED INTERNAL 1 BSP TAPERED EXTERNAL ENCAPSULATED MUFFLER 3 8 NPT EXHAUST PORT FOR OPTIONAL PIPING MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS BOTTOM VIEW FRONT VIEW SIDE VIEW SUCTION PORT 1 2 NPT INTERNAL 1 NPT EXTERNAL DISCHARGE PORT 1 2 NPT INTERNAL 1 NPT EXTERNAL AIR INLET 1 4 N...

Page 7: ...GE PORT OPTIONAL 1 2 NPT 1 NPT EXTERNAL PIPE THREADS 3 8 NPT AIR EXHAUST 5 50 139 70 6 12 155 45 8 44 214 31 7 19 182 56 R 19 4 83 10 48 266 17 6 90 175 13 1 76 44 61 5 60 142 32 3 12 79 12 DISCHARGE PORT 1 2 NPT AIR INLET 1 4 NPT BOTTOM VIEW 5 60 142 32 9 89 251 19 10 24 260 14 1 42 36 12 10 54 267 83 10 87 275 99 SUCTION PORT 1 2 NPT SUCTION PORT OPTIONAL 1 2 NPT DISCHARGE PORT OPTIONAL 1 2 NPT ...

Page 8: ...6 DISCHARGE PORT 1 2 RF ANSI 150 FLANGE 4X 62 16 HOLES EQ SPACED ON A 2 38 60 BOLT CIRCLE SUCTION PORT 1 2 RF ANSI 150 FLANGE 4X 62 16 HOLES EQ SPACED ON A 2 38 60 BOLT CIRCLE AIR INLET 1 4 NPT 8 75 222 5 50 140 7 19 183 7 75 197 7 19 183 4X 38 10 MTG HOLE 10 26 261 2 00 51 9 19 233 1 25 32 11 54 293 34 9 9 79 249 3 8 NPT AIR EXHAUST 3 08 78 3 78 96 38 10 12 54 319 1 42 36 3 06 78 3 78 96 6 12 155...

Page 9: ...ction side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to...

Page 10: ...ng the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The valve ...

Page 11: ...r exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chambers with...

Page 12: ...m Neoprene Check Balls UHMW Seats 476 199 633 Wetted End Kit FKM Diaphragm PTFE Check Balls PTFE Seats 476 199 650 Wetted End Kit PTFE and Santoprene Diaphragm PTFE Check Balls PTFE Seats 476 199 654 Wetted End Kit Santoprene Diaphragm PTFE Overlay Diaphragm PTFE Check Balls PTFE Seats 476 199 659 Wetted End Kit One PIece Bonded PTFE Nitrile Diaphragm PTFE Balls PTFE Seats ILLUSTRATION SHOWS DIREC...

Page 13: ...e Piece Bonded 2 16 286 096 600 Diaphragm Overlay 2 17 312 110 157 Elbow Suction 2 18 312 111 157 Elbow Discharge 2 19 360 099 360 Gasket Spacer Use TPE Diaphragms only 2 20 360 100 379 Gasket Air Inlet 1 21 360 102 360 Gasket Air Valve 1 Item Part Number Description Qty 22 360 108 360 Gasket Pilot Valve 1 360 101 360 Gasket Pilot Valve Polypropylene Centers ONLY 1 23 518 157 157 Manifold see item...

Page 14: ... coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Inject...

Page 15: ...s items 1 G 1 H and 1 I Item Part Number Description Qty 1 031 186 003 Valve Assembly 1 Same as above 031 186 003 except item 1 E 1 E 171 076 115 Hex Flange Capscrew 1 4 20 x 75 8 Note Pumps equipped with this valve assembly are ATEX compliant when a metal muffler is used Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove hex capscrews 1 E Step 2 Remove end cap 1...

Page 16: ...ly Parts List For conductive ploypropylene center only Item Part Number Description Qty 1 031 168 002 Air Valve Assembly 1 1 A 095 106 559 Body Air Valve 1 1 B 031 132 000 Sleeve and Spool Set 1 1 C 560 101 360 O Ring 8 1 E 165 122 558 End Cap 2 1 F 560 026 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove end cap ...

Page 17: ... Cap Retainer 2 1 J 710 011 308 Self Tapping Screw 4 Includes all other items used on 031 166 000 above For Pumps with alternate Mesh Muffler or Piped Exhaust 1 031 169 000 Air Valve Assembly 1 Includes all items used on 031 167 000 above minus 1 H 1 I and 1 J ATEX Compliant 1 l Air Valve with Stroke Indicator Assembly Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 ...

Page 18: ... 560 033 360 O Ring Sleeve 6 3 D 775 055 000 Spool With O Rings 1 3 E 560 023 360 O Ring Spool 3 3 F 675 037 080 Retaining Ring 1 For Models Equipped with Polypropylene Midsections Item Part Number Description Qty 3 095 091 000 Pilot Valve Assembly 1 3 A 095 087 551 Pilot Valve Body 1 3 B 755 051 000 Sleeve With O Rings 1 3 C 560 033 360 O Ring Sleeve 6 3 D 775 055 000 Spool With O Rings 1 3 E 560...

Page 19: ... 28 560 001 360 O Ring 2 32 620 019 115 Plunger Actuator 2 33 675 042 115 Ring Retaining 2 35 720 012 360 Seal Diaphragm Rod 2 Note It is recommended that when plunger components are serviced new retaining rings be installed ATEX Compliant Intermediate Assembly Drawing Step 1 Remove plunger actuator 25 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 26 discard Step 3 Re...

Page 20: ...11 37 14 11 37 30 16 11 37 14 15 11 37 14 11 27 37 34 6 31 20 30 15 11 14 11 27 37 34 6 31 15 11 14 11 27 37 34 6 31 30 16 17 11 Diaphragm Orientation Install diaphragm and spacer as shown above Diaphragm Orientation Install diaphragm and spacer as shown above Diaphragm Orientation Install diaphragm and spacer as shown above Use With TPE Diaphragms Only Torque 120 in lbs Torque 120 in lbs 5 WET EN...

Page 21: ...mbly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure b...

Page 22: ...and outside the European Union 40 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC 50 Hz 1 219 009 006 Solenoid Coil 230VAC 50 Hz 1 Note Item 41 Conduit Connector is not required II 2G EEx m c T5 II 2D c IP65 T100 C For ATEX Compliant Solenoid Coils used in the Euro...

Page 23: ...ifold not required 0 720 064 600 Seal Alum Manifold not required 0 37 900 004 115 Lock Washer 32 900 004 330 Lock Washer 32 Dual Port Aluminum Model Only Illustration for Dual Port Suction and Single or Dual Port Discharge Not available for Stainless Steel or Alloy C Equipped Models Dual suction dual discharge no manifold ATEX Compliant IMPORTANT Read these instructions completely before installat...

Page 24: ...ies html Declaration of Conformity Signature of authorized person Date of issue Printed name of authorized person Revision Level F Title David Roseberry Engineering Manager October 20 2005 Date of revision August 23 2012 Manufacturer Warren Rupp Inc 800 N Main Street P O Box 1568 Mansfield Ohio 44901 1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Met...

Page 25: ...ith the integral solenoid option II 2 G EEx m c II T5 II 3 2 G EEx m c II T5 II 2 D c IP65 T100o C KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X No Yes Yes KEMA 09ATEX0071 X CE 0344 Pump types HDB1 HDB40 HDB2 HDB50 HDB3 HDF1 HDF25 HDF2 HDF3M PB S05 S1F S15 S20 S30 SB1 SB25 ST1 ST40 G15 G20 and G30 without the above listed options no aluminum parts II 1 G c T5 II 3 1 G c T5 II 1 D c T100o C...

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