Sandpiper HDF3-A Service & Operating Manual Download

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sandpiperpump.com

Model HDF3-A Type 7

& HDF4-A Type 3

Heavy Duty Flap Valve

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Mansfield, Ohio 44902 USA

Telephone (419) 524.8388

Fax (419) 522.7867

SANDPIPERPUMP.COM

Certified Quality

ISO 9001 Certified

SO 14001 Certified

SERVICE & OPERATING MANUAL

Original Instructions

1: PUMP

SPECS

2: INST

& OP

3: EXP

VIEW

AIR END

5: WET END

6: OPTIONAL

7: W

ARRANTY

Summary of Contents for HDF3-A

Page 1: ... Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Page 2: ... WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet the stringent requirements of the certifying agencies 1 Ambient temperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18ATEX0094X 2 ATEX compli...

Page 3: ... 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Note The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied...

Page 4: ...de SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 13 Diaphragm Drawings Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 15 Warranty EC Declaration of Conformity Machinery EC Declaration of...

Page 5: ...4 150 ANSI Style Flange Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ______________________________________ __ __ _____ __ ___ __ __ __ Pump Pump Pump Options Discharge Diaphragm Design Construction Series Design Size Porting Valve Level XX X XXXX X XX X XX X Model fill in from pump nameplate Your Model ATEX Details Construction Options II 1 G Ex h IIC T5 225 C T2 Ga...

Page 6: ...vinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermoplastic that is highly resistant to a broad range of chemic...

Page 7: ...6 30 69 779 15 34 390 2X 7 50 191 2X 6 00 152 8X 75 19 34 26 870 36 72 933 29 50 749 AIR INLET 3 4 NPT FEMALE 16 18 411 12 69 322 3 75 95 3 75 95 4 26 108 25 75 654 SUCTION PORT 3 150 ANSI STYLE FLANGE DISCHARGE PORT 3 150 ANSI STYLE FLANGE 2X 21 19 538 2X 22 06 560 2X 27 19 690 2X 28 06 713 4X 13 81 351 7 06 179 5 30 135 16X R 28 7 EXHAUST PORT 1 NPT FEMALE Dimensional Drawings 1 PUMP SPECS ...

Page 8: ...rawings 34 26 870 2X 9 00 229 16 00 406 9 00 229 16X 53 13 15 34 390 30 69 779 4X 75 19 4X 1 00 25 36 72 933 31 00 787 AIR INLET 3 4 NPT FEMALE 16 18 411 6 75 171 5 01 127 26 50 673 6 75 171 DISCHARGE PORT 4 125 ANSI STYLE FLANGE SUCTION PORT 4 125 ANSI STYLE FLANGE 24 69 627 8 94 227 18 69 475 30 69 779 6 94 176 14 94 380 5 30 135 7 06 179 4X 75 19 EXHAUST PORT 1 NPT FEMALE 1 PUMP SPECS ...

Page 9: ...ed liquid s directions are controlled by the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the chamber volume This results in a pressure differential necessary for atmospheric pressure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid...

Page 10: ... cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet and Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The valve should be clos...

Page 11: ... point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air lin...

Page 12: ... 014 000 PLATE I 38 612 015 156 PLATE O 39 618 003 330 PL 40 618 004 330 PL 41 620 011 114 PLUNG 42 670 006 000 RETAIN 43 685 008 120 ROD 44 720 004 360 S 45 722 007 115 SEA 46 807 016 330 STU 47 807 017 330 STU 48 807 018 110 S 49 900 003 330 WAS 50 900 006 330 WASH 51 901 006 330 WAS 52 901 011 180 WASHER SEA 53 901 013 180 WASHER 54 901 023 330 WAS 55 170 013 330 CAPSCREW 56 334 037 010 FLAN 57...

Page 13: ...ange Conductive EPDM 4 24 360 021 000 Ring Sealing 4 25 360 041 379 Gasket Pilot Valve 1 26 360 048 425 Gasket Air Valve 1 27 518 014 156 Manifold 2 28 530 033 000 Muffler Metal 1 29 545 007 330 Nut Hex 7 16 14 20 30 545 008 330 Nut Hex 1 2 13 24 31 547 002 110 Nut Nylon Stop 1 4 x 20 8 32 547 006 330 Nut Stop Diaphragm Rod 2 33 560 001 360 O ring 2 34 560 022 360 O ring 2 35 570 002 360 Pad Hinge...

Page 14: ...84 Conductive Neoprene 385 Conductive EPDM 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 540 Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Glass Filled Polypropylene 552 Unfilled Polypropylene 555 Polyvinyl Chloride ...

Page 15: ...ORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty 1 A 1 B 1 B 1 C 1 E 1 F 1 G 1 C 1 E 1 F 1 G 1 D Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove H...

Page 16: ...ool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve 4 B inspect O Rings 4 C replace if required Step 3 Remove spool 4 D from sleeve 4 B inspect O Rings 4 E replace if required Step 4 Lightly lubricate O Rings 4 C and 4 E Reassemble in reverse order LEGEND Items contained within Air ...

Page 17: ...bly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by...

Page 18: ...EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warre...

Page 19: ...ries U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex h IIC T5 225 C T2 Ga II 1 D Ex h IIIC T100 C T200 C Da II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db II 2 G Ex h mb IIC T5 Gb II 2 D Ex mb tb IIIC T100 Db Metallic pump model...

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