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S&C Instruction Sheet 716-502   

19

Connecting Conductors

STEP 16. 

 DANGER

Conductors must be de-energized and 
grounded in accordance with standard system 
operating practice . 

Failure to do so can result 

in serious injury or death.

Attach the high-voltage conductors to their respective circuit-
switcher terminal pads using fl exible-conductor connections. 
Observe the terminal-pad loading limits specifi ed on the 
catalog drawing. Use the following procedure for attaching 
the conductors: 

(a)  Thoroughly wire-brush the current-transfer 

surfaces of each connector and immediately apply a 
liberal coating of Penetrox® A (available from 
Burndy Corporation) or other suitable aluminum 
connector compound to the brushed surfaces.

(b)  Wire-brush each terminal pad and apply a coating of 

Penetrox A. Then, bolt the connectors to the terminal 
pads.

(c)  Prepare the conductors using established 

procedures and clamp them in their respective 
connectors.

Removing the Interrupter Containers

STEP 17. 

Remove the container from each interrupter as 
follows:

(a)  Remove and discard the 

 

 

-16 zinc-plated serrated 

hex nuts that run the length of the container. 

(b)  Remove and discard the 

 

 

-16 

×

 

 

 

-inch and two 

 

 

-16 

×

 1-inch zinc-plated hex-head cap screws and 

fl at washers that attach the upper container half to 
the coupling end casting of the interrupter. Also, 
remove and discard the 

 

 

-16 

×

 

 

 

-inch and two 

 

 

-16 

×

 1-inch zinc-plated hex-head cap screws and 

fl at washers that attach the upper container half to 
the indicator-end casting of the interrupter.

(c)  Pry the container halves apart with a fl at-head 

screwdriver or other sturdy pry tool. The upper 
container half can now be removed and discarded. 
Slotted holes are provided so a rope or lifting sling 
can be attached and the container half more safely 
lowered to the ground.

(d)  Remove and discard the 

 

 

-16 

×

 

 

-inch hex-head 

cap screw and fl at washer that attach the lower 
container half to the coupling-end casting of the 
interrupter, and the 

 

 

-16 

×

 

 

-inch hex-head cap 

screw and fl at washer that attach the lower container 
half to the indicator-end casting of the interrupter. 
Then, discard this container half.

(e)  Remove and discard the foam-core inner liner 

wrapped around the interrupter.

(f)  Finally, remove the shield for the pressure-relief 

device. See Figure 15.

STEP 18. 

Remove and discard the wrappers from each 
insulating support column.

Figure 15. Remove the shield for the pressure-relief device. 

Installation

Shield

Summary of Contents for 2000 series

Page 1: ...gh Speed Base 12 Installing the Switch Operator 14 Installing the Pole Units 15 Connecting the Pole Units to the High Speed Power Train 17 Connecting the Operator to the High Speed Power Train 18 Conn...

Page 2: ...ages 4 through 7 Retain this Instruction Sheet This instruction sheet is a permanent part of your S C Series 2000 Circuit Switcher Model 2040 These instructions should be stored in the Series 2000 Swi...

Page 3: ...tored installed operated inspected and main tained in accordance with recommendations of the seller and standard industry practice to correct the nonconformity either by repairing any damaged or defec...

Page 4: ...es or requirements that can result in product or property damage if instructions are not followed Following Safety Instructions If you do not understand any portion of this instruction sheet and need...

Page 5: ...Location of Safety and Instruction Labels and Tags Q A G F E D C B P K L J H M N Safety Information S C Instruction Sheet 716 502 5...

Page 6: ...2 115 V 60 Hz G 5948 3 K Instruction Instructions for Fuse Slugs G 5939 L CAUTION Do not apply control voltage to this device or insert G 5959 M CAUTION Do not apply control voltage to this device or...

Page 7: ...otection and flash clothing in accordance with safe operating procedures and rules SAFETY LABELS AND TAGS Do not remove or obscure any of the DANGER WARNING CAUTION or NOTICE labels and tags Remove ta...

Page 8: ...t should include the following items as shown in Figures 1 and 2 on pages 10 and 11 CAUTION DO NOT mix components from different installations The Series 2000 Circuit Switcher is completely factory as...

Page 9: ...ntrol power to the switch operator when storing it outdoors The switch operator is equipped with a space heater that must be energized during storage to prevent condensation and corrosion within the o...

Page 10: ...nterrupter power train enclosed in steel sheathed box type high speed base Single gap SF6 puffer type Interrupter Pressure relief device and low gas pressure indicator not visble Insulating support co...

Page 11: ...themountingpedestals to the high speed base Cut the straps binding the container of operating mechanism components and hardware and the straps binding the pole units Remove any wood bracing between th...

Page 12: ...nd flatwashers Looselysecureaflatwasherandnutto each anchor bolt above the pedestal base See Figure 3 Remove the lifting slings and eyebolts e Adjust the lower set of anchor bolt nuts to plumb and lev...

Page 13: ...cate the bolts to facilitate tightening Use a level to verify the high speed base is horizontal both lengthwise and sideways Adjust the lower set of anchor bolt nuts at the pedestals to achieve level...

Page 14: ...e the skid and bracing that runs the length of the operator the stored energy housing and the operator support tube See Figure 8 Also remove the protective cover and packing on top of the operator sup...

Page 15: ...le units are numbered Pole 1 Pole 2 and Pole 3 Make sure to install the pole units in the order marked on the catalog drawing Please note that the pole numbers do not have to correspond with your syst...

Page 16: ...unit a few feet then remove the two 13 1 inch hex head galvanized steel cap screws flat washers and hex nuts that attach the shipping bracket to the bottom of the pole unit base The shipping bracket...

Page 17: ...drive in the high speed base as follows a Remove the six 5 16 18 inch hex head stainless steel cap screws used to attach the access cover to thesideofthetransitionbox SeeFigure11 Remove the cover and...

Page 18: ...rted lock it in place with its retainer g Remove and discard the 5 16 18 x 2 inch hex head stainless steel screw spacer and stop bracket marked with a black yellow striped label shown in Figure 12 on...

Page 19: ...gth of the container b Remove and discard the 16 inch and two 16 1 inch zinc plated hex head cap screws and flat washers that attach the upper container half to the coupling end casting of the interru...

Page 20: ...n the conduit entrance plate in the bottom of the operator enclosure See Figure 16 Removetheplateandcutoutthenecessaryopening Apply sealant and replace the plate Make up and connect the entrance fitti...

Page 21: ...closing circuit conductors must be adequately sized for the ampacities indicated on the wiring diagram NOTICE Trip circuit conductors and motor and closing circuit conductors must be adequately sized...

Page 22: ...ee Figure 12 on page 17 If the optional remote gas density monitor is present catalog number suffix R make sure connections are made according to Instruction Sheet 716 530 b At each interrupter make s...

Page 23: ...ure 24 on page 25 e Make sure all other pinned connections have been made and all bolted connections have been securely tightened STEP 21 Replace the access cover on the side of each transition box an...

Page 24: ...eplaced with the slugs furnished This practice is recommended for increased reliability because low voltage fuses can be damaged by the repeated inrush current experienced during normal opening operat...

Page 25: ...lace Push the surge support if present back into place Motor contactors should be fully seated if present back into place Motor contactors should be fully seated Figure 24 Check that all optional ice...

Page 26: ...ns in the mechanism downward which can be seen in the DIS CHARGED indicator window inside the operator See Figure 26 on page 27 The switch position indicator on the high speed base will move to the Op...

Page 27: ...e 25 on page 26 If the position indicating lamp option has been specified and operator control voltage is available the green lamp will light If operator control voltage is available the motor driven...

Page 28: ...errupter The remote gas density monitor transmits updated measurements approximately once per hour The remote gas density monitor has three available alarm contacts The system provides both local and...

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