Samsung CM1039-K Service Manual Download Page 1

Page: 1 / 27

Refer to the service manual in the GSPN(see rear cover) for the more information.

1. Precaution

2. Product Specification

3.  Disassembly and Reassembly
4.  Troubleshooting
5.  Exploded Views and Part List
6.  Schematic Diagrams

BASIC:

CM1039-K

MODEL:

CM1039A-K

MODEL CODE: CM1039A-K/XEU

VERSION : 00,01

Summary of Contents for CM1039-K

Page 1: ...e rear cover for the more information 1 Precaution 2 Product Specification 3 Disassembly and Reassembly 4 Troubleshooting 5 Exploded Views and Part List 6 Schematic Diagrams BASIC CM1039 K MODEL CM1039A K MODEL CODE CM1039A K XEU VERSION 00 01 ...

Page 2: ...omer 9 3 3 Replacement of Door Assembly 11 3 4 Replacement of Door Assembly 12 3 5 Replacement of Fuse 12 3 6 Replacement of Drive Motor 12 3 7 Replacement of Control Circuit Board 14 4 Exploded Views and Parts List 15 4 1 Exploded Views 00 01Version 15 4 2 Version List 00 01Version 17 4 3 Main Parts List 00 01Version 18 4 4 Door Part List 00 01Version 20 4 5 Control Part List 00 01Version 22 4 6 ...

Page 3: ... 1 Precaution ...

Page 4: ...k Monitor Switch Replace all of the following at the same time Primary door sensing switch and power relay as well as the Interlock Monitor Switch The correct adjustment of these switches is described elsewhere in this manual Make sure that the fuse has the correct rating for the particular model being repaired 13 Design Alteration Warning Use exact replacement parts only i e only those that are s...

Page 5: ...ained within specified limits by close tolerance safety related components and adjustments If the high voltage exceeds the specified limits check each of the special components H V Diode Short H V Capacitor PRECAUTION There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the HIGH VOLTAGE TRANSFORMER secondary and filament terminals It is extremely dangerous to wor...

Page 6: ...0Hz 230V 50Hz Power consumption Microwave 1450W 1450W Grill 1300W 1300W Conmbined mode 2700W 2700W Output power 100W 900W 100W 900W Operating frequency 2450MHz 2450MHz Magnetron OM75P 31 OM75P 31 Cooling Method Cooling fan motor Cooling fan motor Dimension W x H x D Outside 517 x 297 x 412mm 517 x 297 x 412mm Oven cavity 336 x 225 x 349mm 336 x 225 x 349mm Volume 26liter 26liter Weight Net 17 5Kg ...

Page 7: ... 1 Disconnect all lead wires from the magnetron and lamp 2 Remove a screw securing air cover 3 Remove the air cover 3 1 Disassembly of Magnetron Motor Assembly and Lamp Remove the magnetron including the shield case permanent magnet choke coils and capacitors all of which are contained in one assembly ...

Page 8: ...plaination Magnetron Motor Assembly and Lamp 4 Remove screws securing the magnetron to the wave guide 5 Take out the magnetron very carefully 6 Remove two screws from the back panel 7 Take out the fan motor 3 1 Disassembly of Magnetron Motor Assembly and Lamp ...

Page 9: ...ot hit any adjacent parts or it may be damaged NOTE2 When replacing the magnetron be sure to remount the magnetron gasket in the correct position and make sure the gasket is in good condition 3 2 Replacement of High Voltage Trancefomer Parts Explaination Photo Explaination High Voltage Transformer 1 Discharge the high voltage capacitor 2 Disconnect all the leads 3 1 Disassembly of Magnetron Motor ...

Page 10: ... and firmly PRECAUTION Servicemen should remove their watches whenever working close to or replacing the magnetron PRECAUTION There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the HIGHVOLTAGE TRANSFORMER secondary and filament terminals It is extremely dangerous to work on or near these circuits with the oven energized DO NOT measure the voltage in the high vo...

Page 11: ...oor Assembly Screw Screw Screw Screw Upper Hinge Upper Hinge Lower Hinge Lower Hinge Remove hex bolts securing the upper hinge and lower hinge Then remove the door assembly Removal of Door E Following the procedure as shown in the figure insert and bend a thin metal plate between Door E and Door A until you hear the tick sound Insertion depth of the thin metal plate should be 0 5mm or less Removal...

Page 12: ...wave energy may leak from the space between the door and oven 3 Do the microwave leakage test 3 5 Replacement of Fuse 1 Disconnect the oven from the power source 2 When 12A fuse blows out by the operation of interlock monitor switch failure replace the primary interlock switch door sensing switch monitor switch and power relay 3 When the above three switches operate properly check if any other par...

Page 13: ...placing the motor be sure to remount it in the correct position NOTE The shaft of motor should fit tip coupler COVER FIXING SCREW MATCHINE SCREW 6006 001170 6 When reassemble a drive motor cover give a turn in a 180 and fix with a screw NOTE Bring the spare screw from service center 3 6 Replacement of Drive Motor ...

Page 14: ...arts Explaination Photo Explaination Removal of Control Box Assembly CONTROL BOX SCREW 1 Disconnect the connectors from the control box assembly 2 Remove screws securing the control box assembly 3 Remove the knobs of the control box A ssy 4 Remove the screw securing the timer ...

Page 15: ... Parts List 4 1 Exploded Views 00Version M045 M155 M042 M047 M048 M038 M049 B018 H018 M023 P109 M017 M019 M035 M037 M036 W002 M015 M029 M001 B001 B006 B002 B006 B010 B017 B018 B011 B001 M051 M040 M039 M042 M052 M078 P001 T002 ...

Page 16: ... Parts List 4 1 Exploded Views 01Version M045 M155 M042 M047 M048 M038 M049 B018 H018 M023 P109 M017 M019 M035 M037 M036 W002 M015 M029 M001 B001 B006 B002 B006 B010 B017 B018 B011 B001 M051 M040 M039 M042 M052 M078 P001 T002 ...

Page 17: ...Y LATCH B011 DE66 00094A 1 LEVER SWITCH B NC2000 PP TH53 N 1 SA BODY LATCH B026 DE66 00158A 1 LATCH STOPPER L MG1480STB XAX PP 1 SA LATCH LOWER C029 DE64 02058A 1 KNOB DIAL CM1039 K ABS BLK 2 SA C289 DE96 00738A 1 ASSY TIMER CONTROL MW71E DAM TCM1 00 W 1 SA M017 DE96 00010C 1 ASSY NOISE FILTER SN 3WED 12 250V12A EU 1 SA M019 3601 001019 1 FUSE CARTRIDGE 250V 12A SLOW BLOW CERAMI 1 SA M038 DE26 000...

Page 18: ...035 OM75P 31 ESGN ASSY MGT 1 SNA M036 4713 001046 LAMP INCANDESCENT 240V 104mA 25W ORG 1 SA M037 DE71 60016E COVER AIR CM1049 FH44N SEMI 1 SA M038 DE26 00051A TRANS H V SHV E1049A 230V 50HZ 2255V 3 5 1 SA M039 2501 001284 C OIL 1 10UF 2100V CLASS P AL CAN T 1 SA M040 DE61 00419A BRACKET HVC CM1049 SECC T0 8 1 SA M042 DE91 70061H ASSY H V FUSE THV060T 0900 H 5KV0 90A WH 1 SA M042 DE59 00002A DIODE ...

Page 19: ... SA M029 DE47 20173A THERMOSTAT PW 2N 90 60 30 187Y 250V7 5A 1 SA M035 OM75P 31 ESGN ASSY MGT 1 SNA M036 4713 001046 LAMP INCANDESCENT 240V 104mA 25W ORG 1 SA M037 DE71 60016E COVER AIR CM1049 FH44N SEMI 1 SA M038 DE26 00051B TRANS H V SHV E1049B 230V 50HZ 2360V 3 4 1 SA M039 2501 001284 C OIL 1 10UF 2100V CLASS P AL CAN T 1 SA M040 DE61 00419A BRACKET HVC CM1049 SECC T0 8 1 SA M042 DE91 70061H AS...

Page 20: ...9 DE61 80002A HINGE UPPER WHT SHV 745CC1 SSEC T2 3 26 1 SA D010 DE61 80003A HINGE LOWER WHT TN 5630T SSEC T2 3 26 77 1 SA D011 DE64 00547D KEY DOOR AMC6158 NYLON 66 1 SA D015 DE94 00265R ASSY DOOR SUB CM1039 SUS SEMI COMMERCIAL 1 SA D019 DE64 00076C HANDLE CMO EUROPE CK99FS ZN DIE CASTI 1 SA D024 DE63 00019G SCREEN DOOR B CM1039 T3 2 1 SA D026 DE64 00077A HANDLE COVER CK99FS PC 2 SA D049 DE94 0026...

Page 21: ...9 DE61 80002A HINGE UPPER WHT SHV 745CC1 SSEC T2 3 26 1 SA D010 DE61 80003A HINGE LOWER WHT TN 5630T SSEC T2 3 26 77 1 SA D011 DE64 00547D KEY DOOR AMC6158 NYLON 66 1 SA D015 DE94 00265R ASSY DOOR SUB CM1039 SUS SEMI COMMERCIAL 1 SA D019 DE64 00076C HANDLE CMO EUROPE CK99FS ZN DIE CASTI 1 SA D024 DE63 00019G SCREEN DOOR B CM1039 T3 2 1 SA D026 DE64 00077A HANDLE COVER CK99FS PC 2 SA D049 DE94 0026...

Page 22: ...MER TMFK35MTM1 TSM 35M01A3 VTPA35M 1 SA C029 DE64 02058A KNOB DIAL CM1039 K ABS BLK 2 SA C032 3501 000309 RELAY POWER 240V 3750VA 15A 6mS 20mS 1 SA C082 DE94 00489E ASSY CONTROL BOX CM1039A K XEU STS D G 1 SNA C110 DE64 00278D DECORATION PANEL CM1039A K XEU PET T0 5 1 SA C133 DE80 00017B CHASSIS PANEL CM1039 STS SEMI CO 1 SA 4 5 Control Part List 00Version C024 C029 C032 C082 C005 C133 C110 ...

Page 23: ...GRAY 1 SA C029 DE64 02058A KNOB DIAL CM1039 K ABS BLK 2 SA C082 DE94 00489G ASSY CONTROL BOX CM1039 K XEU STS D GR 1 SNA C110 DE64 00278D DECORATION PANEL CM1039A K XEU PET T0 5 1 SA C133 DE80 00017B CHASSIS PANEL CM1039 STS SEMI CO 1 SA C289 DE96 00738A ASSY TIMER CONTROL MW71E DAM TCM1 00 W 1 SA 4 5 Control Part List 01Version C025 C079 C082 C005 C133 C110 C289 ...

Page 24: ...CREW WASHER M5 L12 2S 8 SA HVT MGT 1 1 DE60 10082I SCREW A 2S 4X10 FEFZY 19 SA B PLTE BODY LATCH CONTROL BOX COVER AIR FAN MOTOR PN OUT TCO 1 1 DE60 10199A SCREW WASHER MSWR18C 4 L10 TH WASH ER 1 SNA BKT RESISTOR 1 1 DE60 20063A BOLT FLANGE M4 10 ZPC3 YEL MSWR 4 SNA LOWER HINGE UPPER HINGE 1 2 DE60 10082I SCREW A 2S 4X10 FEFZY 5 SA RELAY TIMER 1 2 DE60 10104A SCREW TAP FZY MSWR10 PH M4X25 2 SNA 1 ...

Page 25: ...GT 1 1 DE60 10082I SCREW A 2S 4X10 FEFZY 19 SA B PLTE BODY LATCH CONTROL BOX COVER AIR FAN MOTOR PN OUT TCO 1 1 DE60 10199A SCREW WASHER MSWR18C 4 L10 TH WASH ER 1 SNA BKT RESISTOR 1 1 DE60 20063A BOLT FLANGE M4 10 ZPC3 YEL MSWR 4 SNA LOWER HINGE UPPER HINGE 1 1 DE60 10067A SCREW TAP TH FEFZB 2 SLOT TH M4 L8 1 SA OUT PANEL SIDE 1 2 DE60 10104A SCREW TAP FZY MSWR10 PH M4X25 2 SNA 1 2 6006 001176 SC...

Page 26: ...ams This Document can not be used without Samsung s authorization R RED RED RED BRN WHT MAGNETRON HIGH VOLTAGE DIODE TO CHASSIS FA F HIGH VOLTAGE TRANSFORMER HIGH VOLTAGE CAPACITOR RED BRN SYMBOL COLOR WHT RED BROWN WHITE 5 Wiring Diagrams ...

Page 27: ...ngportal com Latin America latin samsungportal com CIS cis samsungportal com Europe europe samsungportal com China china samsungportal com Asia asia samsungportal com Mideast Africa mea samsungportal com Samsung Electronics Co Ltd October 2008 Printed in Korea Code No DE68 04896A ...

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