Samson TROVIS 5724-3 Mounting And Operating Instructions Download Page 1

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Translation of original instructions

EB 5724 EN

Firmware version 2.20

Edition August 2016

TROVIS 5724-3 (without fail-safe action)

TROVIS 5725-3 (with fail-safe action)

Electric Actuators with Process Controller

for domestic hot water heating

Summary of Contents for TROVIS 5724-3

Page 1: ...inal instructions EB 5724 EN Firmware version 2 20 Edition August 2016 TROVIS 5724 3 without fail safe action TROVIS 5725 3 with fail safe action Electric Actuators with Process Controller for domesti...

Page 2: ...st you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual product...

Page 3: ...ator 4 1 4 3 Transporting the actuator 4 1 4 4 Lifting the actuator 4 1 4 5 Storing the actuator 4 1 5 Installation 5 1 5 1 Installation conditions 5 1 5 2 Preparation for installation 5 1 5 3 Alignin...

Page 4: ...TROVIS VIEW 8 8 8 6 1 Operating values 8 8 8 6 2 Operating states 8 8 8 6 3 Functions 8 8 8 6 4 Status messages 8 9 8 6 5 Statistics 8 10 9 Malfunctions 9 1 9 1 Troubleshooting 9 1 9 2 Error indicati...

Page 5: ...om the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data for limits and fields of application as wel...

Page 6: ...afe position The direction of the fail safe action is specified on the nameplate of SAMSON actuators Warning against residual hazards The electric actuator with process controller has a direct influen...

Page 7: ...The electric actuators are designed for use in low voltage installations For wiring maintenance and repair observe the relevant safety regulations Referenced documentation The following documents appl...

Page 8: ...Avoid jets of water The switching output L may be live after the supply voltage has been connected Do not touch the switching output L When the switching output is not used deactivate it in function...

Page 9: ...age exceeding the permissible toler ances The actuator is designed for use according to regulations for low voltage installations Observe the permissible tolerances of the supply voltage Risk of actua...

Page 10: ...ameters Perform the configuration for the specific application during start up and after a re set to default settings Risk of damage to the screw heads on the front cover due to the use of the wrong t...

Page 11: ...mware Version 14 1 Type 2 Year of manufacture 3 Configuration ID 4 Model designation TROVIS 5725 3 only 5 Serial number 6 DIN registration number TROVIS 5725 3 only 7 Thrust 8 Rated travel 9 Transit t...

Page 12: ...mm force locking 2 15 mm form fit 3 Stem movement Standard 0 Double stroking speed 3 2 3 Firmware versions Firmware revisions Old New 2 11 2 13 Additional setting option Circulation pump heating reve...

Page 13: ...As a result even small tapping amounts can be controlled Design See Fig 3 1 The electric actuator with process controller contains a reversible synchronous motor and a maintenance free gear The synchr...

Page 14: ...function to maintain the heat exchanger at a constant tempera ture Outputs A circulation pump can be controlled with the 230 V switching output see Technical data in section 3 3 Alternatively the swi...

Page 15: ...Process Controller with fail safe action actuator stem extends is tested by the German technical surveillance association T V according to DIN EN 14597 in combination with different SAMSON valves The...

Page 16: ...umption Approx VA 4 8 4 8 4 8 5 5 9 5 5 5 9 5 5 5 9 5 Permissible temperature ranges 3 Ambient 0 to 50 C 0 to 50 C Storage 20 to 70 C 20 to 70 C Safety Degree of protection IP 54 according to EN 60529...

Page 17: ...2 For actuators tested according to DIN EN 14597 15 10 3 The permissible medium temperature depends on the valve on which the electric actuator with process controller is mounted The limits in the val...

Page 18: ...of operation 3 4 Dimensions TROVIS 5724 313 323 TROVIS 5725 313 323 TROVIS 5724 310 320 TROVIS 5725 310 320 TROVIS 5724 333 TROVIS 5725 333 Fig 3 2 Dimensions in mm TROVIS 5724 3 and 5725 3 Electric...

Page 19: ...ators with Process Controller 2 39 G 1 G 38 G G Circulation pipe connection in cluding gasket Order no 1400 9232 Connecting piece including gasket for valve G 1 Order no 1400 9237 Connecting piece inc...

Page 20: ...sensor with extension cable Order no 1400 9246 Measuring range 1 to 30 l min DN 10 PN 10 IP 54 Max medium temperature 70 C Extension cable length 2 m Sensor pocket including gasket for heat exchanger...

Page 21: ...ator 2 Check scope of delivery see Fig 4 1 3 Dispose of the packaging in accordance with the valid regulations Note 1x TROVIS 5724 3 or TROVIS 5725 3 Electric Actuator with Process Controller 1x Docum...

Page 22: ...uring long storage periods Storage instructions Protect the electric actuator against exter nal influences e g impact Protect the electric actuator against mois ture and dirt Make sure that the ambien...

Page 23: ...ex 03 when the actuator is installed in the upright position See the last two figures of the configuration ID written on the nameplate for the device index Risk of damage or malfunction due to adverse...

Page 24: ...e recommend screwing the bottom screws of the open housing front cover into the top holes of the housing Tip Remove scale turn it and replace it so that the pin is positioned over the appro priate hol...

Page 25: ...ke 5 Stem connector 6 Nut 5 4 2 TROVIS 5724 3 form fit attachment Crush hazard arising from moving parts actuator and plug stem Do not insert hands or finger into the yoke while the valve is in operat...

Page 26: ...he ends of the actuator stem and plug stem and screw tight 5 4 3 TROVIS 5725 3 force locking attachment Actuators with fail safe action The actuator stem must be retracted before the actuator can be m...

Page 27: ...t of a fault in the system or any other system parts Only perform the electrical connection after switching off the supply voltage Make sure the supply voltage cannot be switched on again unintentiona...

Page 28: ...uch DANGER L L N 230 V 50 Hz 1 Pump 1 Version with fail safe action only Temperature sensor and binary inputs Pt 1000 sensor BI1 Set point switchover BI2 Flow switch BE 1 5V IN S1 S S2 BE 2 Current in...

Page 29: ...N WH BN GN WH 50 PVC 3 x 0 5 mm 1 2 5 Wire end ferrules Connector Nameplate Cable tie Bushing BN Brown GN Green BK Black WH White 5V IN S1 S S2 Fig 5 5 Connection of water flow sensor WWS WSS Extensio...

Page 30: ...5 8 EB 5724 EN...

Page 31: ...Operation 6 Operation 6 1 Device overview and operating controls Travel indicator Handwheel Set point potentiometer underneath front housing cover Yellow LED RJ12 port Red LED Fig 6 1 Location of oper...

Page 32: ...the printed circuit board see Fig 6 1 See the Operation and Malfunctions sections for the blinking pattern 6 3 Automatic set point potentiometer To manually adjust the set point a set point potentiome...

Page 33: ...ter initialization Device ON On Off Time in s 7 2 Configuring the actuator The actuator is configured with the TROVIS VIEW software In this case the serial interface on the actuator is used to connect...

Page 34: ...tion the following quick checks can be per formed Apply the maximum and minimum con trol signals e g over the manual level in TROVIS VIEW Check the end positions of the valve Check the travel indicat...

Page 35: ...loop operation In this case the control behavior and movement of the actuator stem depend on the parameter settings see Configuration Manual u KH 5724 Applications Pt 1000 sensors Pt 1000 sensor with...

Page 36: ...OFF On Off Time in s Device ON On Off Time in s Blinking pattern of the red LED Device OFF or in normal operation On Off Time in s Device starting up On Off Time in s Zero calibration in progress On O...

Page 37: ...tic set point potentiometer Manual adjustment effective above 10 The required setting F12 1 is the default setting 1 Open front cover Risk of damage to the screw heads on the front cover due to the us...

Page 38: ...e man ually adjusting the actuator stem The stem can be moved manually one millimeter by turning the actuating shaft approx 4 turns using a 4 mm Allen key Risk of electric shock from exposed live part...

Page 39: ...Operation using memory pen See u EB 6661 The memory pen can be loaded with data configured in TROVIS VIEW and the config uration data transferred to one or several devices of the same type and versio...

Page 40: ...ommand mode On Off Time in s Memory pen action completed On Off Time in s Preparing to read from memory pen On Off Time in s Preparing to write data to memory pen On Off Time in s Preparing data loggi...

Page 41: ...ted when the yellow LED is illuminated continuously 8 5 1 Copying function The memory pen can be used to copy setting data to other TROVIS 5724 x Actuators after the data from the actuator have been t...

Page 42: ...in the Operating values folder Depending on the basic setting a graph is shown under the Operating values window Note 8 6 2 Operating states Error messages can be read in the Service folder Operating...

Page 43: ...erial number Device information Manufacturing parameters Operation Operating hours in h Operating hours at excess temperature in h Temperature inside device in C Highest temperature inside device in C...

Page 44: ...ure input Signal failure at the current input Flow rate exceeds measuring range Upper limit GWH exceeded Binary signals counters Binary input activated Switching output activated Manual set point acti...

Page 45: ...nected Check the supply voltage and connections Actuator or plug stem does not move through the whole range No or incorrect supply voltage connected Check the supply voltage and connections The electr...

Page 46: ...in memory pen On Off Time in s EEPROM error in memory pen On Off Time in s Blinking pattern of the red LED Temperature too high upper limit GWH exceeded On Off Time in s EEPROM error in device On Off...

Page 47: ...sensor exceeds measuring range On Off Time in s 9 3 Emergency action Plant operators are responsible for emergency action to be taken in the plant Emergency action in the event of valve failure is de...

Page 48: ...9 4 EB 5724 EN...

Page 49: ...ess controller was checked by SAMSON before it left the factory The product warranty becomes void if service or repair work not described in these instructions is performed without prior agreement by...

Page 50: ...10 2 EB 5724 EN...

Page 51: ...and depend ing on its properties cause personal injury e g chemical burns Wear protective clothing safety gloves and eye protection Risk of burn injuries due to hot or cold com ponents and pipeline Va...

Page 52: ...11 2 EB 5724 EN...

Page 53: ...ls 3 Retract the actuator stem using the hand wheel see the Operation section Hold the actuating shaft of actuators with fail safe action in place after retracting the actuator stem to prevent it from...

Page 54: ...g nut e g to Type 3222 Valve Form fit attachment with stem connector e g with rod type yoke on Series V2001 Valve Fig 12 1 Attaching actuator and valve 1 Actuator stem 2 Coupling nut 3 Handwheel TROVI...

Page 55: ...service or repair work Do not perform any repair work on your own Contact SAMSON s After sales Service 13 1 Returning the actuator to SAMSON Defective actuators can be returned to SAMSON for examinati...

Page 56: ...13 2 EB 5724 EN...

Page 57: ...as a producer of electrical and electronic equipment WEEE reg no DE 62194439 Observe local national and internation al refuse regulations Do not dispose of components lubricants and hazardous substanc...

Page 58: ...14 2 EB 5724 EN...

Page 59: ...ormity TR CU certificate Declaration of incorporation The certificates shown were up to date at the time of publishing The latest certificates can be found on our website u www samsongroup com Product...

Page 60: ...Typ Type Type 5724 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with es...

Page 61: ...Typ Type Type 5725 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union harmonisation legislation is declared with es...

Page 62: ...15 4 EB 5724 EN Certificates TR CU certificate...

Page 63: ...EB 5724 EN 15 5 Certificates...

Page 64: ...15 6 EB 5724 EN Certificates Declaration of incorporation...

Page 65: ...ing piece G Order no 1400 9236 Connecting piece G 1 Order no 1400 9237 Circulation pipe connection Order no 1400 9232 Water flow sensor Order no 1400 9246 Hardware package consisting of Order no 1400...

Page 66: ...roup com Addresses of SAMSON AG and its subsid iaries The addresses of SAMSON its subsidiaries representatives and service facilities world wide can be found on our website u www samsongroup com or in...

Page 67: ...t 0 0 Actual value 1 Set point 07 Measuring range of cur rent input 0 0 0 to 20 mA 1 4 to 20 mA 08 Function of binary input 0 0 Termination of maintaining heat exchanger at constant temperature 1 Swit...

Page 68: ...Xmin 0 C 50 Up to 90 C 04 Upper measuring range value Xmax 100 C 10 Up to 150 C 05 Upper limit GWH 95 C 0 Up to 100 C 06 Lower limit GWL 5 C 0 Up to 20 C 07 Proportional action coefficient KP 0 6 0 1...

Page 69: ...WE Setting Adjustment range 01 1 01 60 C 0 to 100 C 02 1 02 70 C 0 to 100 C 03 1 03 0 C 50 to 90 C 04 0 04 100 C 10 to 150 C 05 0 05 95 C 0 to 100 C 06 0 06 5 C 0 to 20 C 07 0 07 0 6 0 1 to 50 08 0 08...

Page 70: ...16 6 EB 5724 EN...

Page 71: ......

Page 72: ...2022 01 13 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 5724 EN...

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