Samson TROVIS 5500 Series Mounting And Operating Instructions Download Page 1

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Automation System TROVIS 5500
Programmable Logic Controller (PLC)
TROVIS 5571

Electronics from SAMSON

Mounting and
Operating Instructions

EB 5571 EN

Firmware version 1.21
Edition March 2009

Summary of Contents for TROVIS 5500 Series

Page 1: ...Automation System TROVIS 5500 Programmable Logic Controller PLC TROVIS 5571 Electronics from SAMSON Mounting and Operating Instructions EB 5571 EN Firmware version 1 21 Edition March 2009 ...

Page 2: ...nally or by gross negligence If an essential term of the contract is breached by negligence SAMSON s liability is limited to the foreseeable damage Safety instructions 4 The device may only be assembled started up or operated by trained and experienced personnel familiar with the product Proper shipping and appropriate storage are assumed 4 The device has been designed for use in electrical power ...

Page 3: ...slave interface 18 5 2 Modbus master interface 20 5 3 Description of communication parameters to be adjusted 21 5 4 Meter bus interface 23 5 4 1 Activating the meter bus 23 5 5 Data logging module 25 5 5 1 Data logging 25 5 5 2 Saving and loading firmware and applications 26 6 Installation 27 7 Electrical connection 29 8 Appendix 32 8 1 Settings level 32 8 2 Technical data 34 8 3 Special key codes...

Page 4: ...ys The keys are located in the front panel of the PLC and protected by a Plexiglas door Changeover key press with pen or other pointed item Switch between levels after entering the key code Reset key press with pen or other pointed item Reset freely accessible parameters and function blocks to their default values factory settings Cursor key s Pressing both keys together Switch to information leve...

Page 5: ...s saved on the PLC the normal display contains application related information The current status of the three communication interfaces RS 232 Slave RS 485 Master and RS 232 Prog appears at the bottom of the display RS 232 Slave left RS 485 Master middle RS 232 Prog right Interface inactive Interface inactive Interface inactive Direct connection to control station active Modbus master active Conne...

Page 6: ...settings that have not been confirmed are not saved and must be re entered 1 2 1 Adjusting the contrast of the display Activate the editing mode Display Entering the key code 0000 blinks Confirm the 0000 reading Set the contrast Confirm the changed setting Display Normal display depending on the application 6 EB 5571 EN Operation Entering the key code 0000 ...

Page 7: ...ey code Proceed as follows Switch to the information level Display Information level The menu item Analog inputs is highlighted Select required menu item e g binary outputs Activate the menu item Select required data point Returning to the information level Select Back to return to the information level Exit the menu item Display Information level Exiting the information level Select Back Exit the...

Page 8: ... 00 h and the winter time on the last Sunday in October at 03 00 h Proceed as follows Activate the editing mode Display Entering the key code 0000 blinks Enter the key code Confirm the key code entered Display Settings level The Date time menu item is highlighted Activate the menu item Date time Display System time DD MM YYYY HH MM Activate the editing mode for the system time Display Date DD blin...

Page 9: ...time Off Exit the menu item Date time Display Settings level Exiting the settings level Select Back Exit the settings level Display Normal display depending on the application Note If no key is pressed for two minutes the PLC automatically returns to the normal display EB 5571 EN 9 Operation Settings level Automatic summer time On RS 232 Slave RS 485 Master RS 232 Prog Meter bus Universal input ty...

Page 10: ...s with a simple gra phic representation Instruction List IL Low level textual language for logic and arithmetic operations Flow Chart FC High level language used to visualize the data flow Function Block Diagram FBD Graphics based language for building and combining complex functions logical arithmetic Ladder Diagram LD Simple graphics based language for logical operations boolean Structured Text ...

Page 11: ...de The valid key code can be found on page 42 To avoid unauthorized use remove the page or make the key code unreadable Change PLC settings in the settings level which contains the following menu items 4 Date time refer to section 1 4 4 RS 232 Slave refer to section 5 1 4 RS 485 Master refer to section 5 2 4 RS 232 Prog refer to section 2 1 4 Meter bus refer to section 5 4 4 Universal input type r...

Page 12: ...vel Select Back to return to the settings level Exit the menu item Display Settings level Exiting the settings level Select Back to return Exit the settings level Display Normal display depending on the application Note If no key is pressed for two minutes the PLC automatically returns to the normal display 12 EB 5571 EN Start up RS 232 Slave Modbus Slave Modem Baud rate Back Settings level Date t...

Page 13: ...istor and 0 to 10 V Proceed as follows Activate the editing mode Display Entering the key code 0000 blinks Enter the valid key code Confirm the key code Display Settings level The Date time menu item is highlighted Select the menu item Universal input type Activate this selected menu item The first universal input UE01is highlighted Select the universal input Activate the universal input Display U...

Page 14: ...a resistance input has been selected PT100 PT1000 PT100 PTC NI2000 PT2000 PT500 PT100 PT1000 NTC PTC NI1000 or NI200 Confirm the type of universal input Display Calibrate No blinks If the temperature sensor connected at the input is not to be calibrated Exit the universal input If the temperature sensor connected at the input is to be calibrated Set to Calibrate Yes Confirm calibration Display Tem...

Page 15: ...mportant Resetting to default values causes a application saved in the PLC to be deleted Proceed as follows 1 Cut the power supply to the PLC 2 Restart the PLC while pressing down the reset key with a pointed object System is being initialized Cold start values loaded appears briefly on the display before the normal display with the current firmware version displays on page 5 ap pears The values o...

Page 16: ...ring the key code 0000 blinks Enter the valid key code Confirm the key code Display Settings level The Date time menu item is highlighted Select Back to return Exit the editing mode Display Normal display depending on application Switch to the information level Display Information level Analog inputs menu item is highlighted Select required menu item Analog outputs or Binary outputs Activate the m...

Page 17: ...tion level Display Normal display depending on application 4 Operational faults Displaying errors in the error status register and sending fault alarms to a mobile phone over the SMS function or to a fax machine can be configured in ISaGRAF to match the applica tion The corresponding function blocks exist for this purpose EB 5571 EN 17 Operational faults Information level Analog inputs Analog outp...

Page 18: ...can dial up to the controller at any time to read data from it or change settings if neces sary The use of the modem connecting cable 1400 7139 is recommended Operation with a leased line modem on the RS 232 Modbus slave interface Communication is established over a permanent connection between two leased line modems This setup is applied for long distance transmissions or when different signal le...

Page 19: ...ntroller and read data from it Parameters WE Settings level Range of values Station address 16 bit addressing Control system monitoring 255 No 30 min RS 232 Slave Modbus Slave 1 to 247 255 RS 232 Slave Modbus Slave Station address Yes No RS 232 Slave Modbus Slave 1 to 300 min Modem Off RS 232 Slave Modem On PLC connected to telecommunications network Modem Off PLC directly connected to a computer ...

Page 20: ...ion are observed upon installation Parameters WE Settings level Range of values Station address 16 bit addressing Control system monitoring 255 No 30 min RS 232 Slave Modbus Slave 1 to 247 255 RS 232 Slave Modbus Master Station address Yes No RS 232 Slave Modbus Slave 1 to 300 min Modem Off RS 232 Slave Modem Off Baud rate 9600 RS 232 Slave 9600 19200 Section 5 3 Description of communication param...

Page 21: ... in bus or modem operation In a system each controller needs to be assigned a unique address Addressing 16 bit addressing Selection between 16 bit addressing or 8 bit addressing Select RS 232 Slave menu item under Station address 4 16 bit addressing Yes 16 bit addressing 4 16 bit addressing No 8 bit addressing Baud rate The baud rate setting refers to the transfer speed between the Modbus instrume...

Page 22: ...ta point the PLC closes the connection after the time specified for Automatic disconnection has elapsed Gateway 4 Gateway On Any polling by the building control station to the Modbus instruments connected to the PLC is passed directly on to the slaves 4 Gateway Off Any polling by the building control station to the Modbus instruments connected to the PLC is not passed directly on to the slaves Fra...

Page 23: ...g their station address This station address can be entered in default state reset over the jumpers using the last two figures of the serial num bers Example The serial number 600116 means that the station address is 16 This can only be dialed by the broadcast function when one expansion module is connected 5 4 Meter bus interface Thanks to the meter bus interface the PLC can communicate with up t...

Page 24: ...es read during the last cycle remain unchanged With reading mode con the values in the levels are not continuously updated Reopen the specific level to get current values 4 Meter bus address Addr 0 to 255 A meter bus address must be unique and correspond with the address preset in the WMZ If the preset meter bus address is unknown a single heat meter connected to the controller can be assigned met...

Page 25: ...s soon as the data logging module is inserted The menu items A application and F firmware depend on the current firmware and application of the PLC as well as on the firmware and application saved in the data logging module 5 5 1 Data logging The data logging module allows controller data to be saved Without any additional program ming the controller saves the physical inputs 1 to 7 every minute W...

Page 26: ...resented by a firmware or application data are downloaded from the data logging module onto the PLC Note An application or firmware can only be loaded after the key code has been entered 4 A Downloading an application onto the PLC The application in the PLC is overwritten 4 F Downloading a firmware onto the PLC The firmware in the PLC is overwritten On saving represented by a firmware or applicati...

Page 27: ...g as described in section 7 7 Fit the controller housing 8 Fasten both screws 1 Wall mounting 1 Remove both screws 1 2 Pull apart the controller housing and back panel 3 If necessary bore holes with the specified dimensions in the appropriate places Fasten the back panel with four screws 4 Install the electrical connections at the back of the housing as described in section 7 5 Fit the controller ...

Page 28: ... 5571 EN Installation 62 15 42 57 1 2 2 3 4 5 5 Fig 3 Installation Panel mounting Wall mounting Controller housing Back panel of the controller Top hat rail mounting Dimensions in mm W x H x D 144 x 96 x 111 ...

Page 29: ...ing conductor with a cable 10 mm using the shortest route 4 Inductances in the control cabinet e g contactor coils are to be equipped with suitable interference suppressors RC elements 4 Control cabinet elements with high field strength e g transformers or frequency conver ters should be shielded with separators providing a good ground connection Overvoltage protection 4 If signal lines are instal...

Page 30: ...1 Note If the universal inputs are used as current or voltage inputs terminal 13 instead of terminal 10 must be used as ground Do not connect terminals 9 10 and 13 Meter bus Supply 15 V Legend AA Analog output AE Analog input BA Binary output BE Binary input GND Ground ...

Page 31: ...nal 10 functioning as ground GND are slow a delay of approx 3 sec onds Binary inputs with terminal 9 functioning as ground GND are fast ms Outputs The binary low voltage outputs BA1 and BA2 are used for signaling As a result only a mini mal load can be applied to these outputs 50 V DC max 100 mA ohmic load If greater loads are to be applied it is recommended to control relays over the outputs whic...

Page 32: ...nitoring 1 to 300 min 30 min Modem Cyclical initialization Auto disconnection On Off 1 to 300 min 1 to 300 min Off 30 min 5 min Baud rate 9600 19200 9600 RS 485 Master Gateway On Off Off 5 2 Addressing 8 bit 16 bit 8 bit Baud rate 9600 19200 9600 Frame On Off Off Bias voltage On Off Off Validity 0 to 600 s 0 s Pause 0 to 100 ms 0 ms Timeout 100 to 10000 ms 100 ms Expansion module Station address 0...

Page 33: ...dress None P15 PS2 EN1434 CAL3 APAto SLS Coil Cont 24h 0 to 255 None 5 4 Universal input type UE01 to UE17 PT100 PT1000 1 2 PT100 PTC 1 2 NI2000 2 PT2000 2 PT500 2 0 10V BE 1000 2000Ω PT100 2 NTC 2 PTC 2 NI1000 2 NI200 2 4 20mA 0 20mA 1 Settling valid for all UE 2 Calibration Yes No PT100 PT1000 2 3 EB 5571 EN 33 Appendix ...

Page 34: ...with PC RJ 12 jack at the back Modbus interface RS 485 over cable converter 1400 7308 Modbus master interface RS 485 for communication with other Modbus instruments connected over terminals 1 2 Meter bus Connected over terminals 48 49 50 Programming interface For installing an application created in IsaGraf front RJ 45 jack and data logging Voltage supply 230 V AC 48 to 62 Hz Power consumption App...

Page 35: ...Ω input inputs 3 4 Counter inputs max 1 kHz inputs 1 2 0 to 10 V outputs inputs 5 6 Outputs Binary outputs 4 230 V 2 A relay Interfaces Modbus RS 485 Operating voltage 24 V AC 1 Dimensions mm Width 140 Height 93 Depth 30 1 Note The expansion module 1400 9386 power supply 24 V AC can be used in conjunction with TROVIS 5571 PLC power supply 230 V AC or with TROVIS 5572 Room Controllers power supply ...

Page 36: ...nary input 2 or 0 to 10 V input Or counter input 11 GND input 1 2 12 BE3 Binary input 3 or Pt 1000 or 0 to 1000 Ω 13 BE4 Binary input 4 or Pt 1000 or 0 to 1000 Ω 14 GND input 3 4 15 BE5 Binary input 5 or 0 to 10 V input Or 0 to 10 V output 16 BE6 Binary input 6 or 0 to 10 V input Or 0 to 10 V output 17 GND input output 5 6 18 A1 RS 485 MODBUS slave Connection to TROVIS 5571 5572 19 B1 20 A2 RS 485...

Page 37: ...ion module has been found The station address can be assigned to match the ISaGRAF project in this menu and the inputs or outputs 0 to 10 V E1 to E6 of the expansion modules can be configured EB 5571 EN 37 Appendix TROVIS 5571 PLC TROVIS 5576 Terminals RS 485 RS 232 2 1 Module 1 RS 485 1 A B Module 2 RS 485 1 A B Module 3 RS 485 1 A B Module 4 RS 485 1 A B RS 485 2 A B Fig 5 Integration of expansi...

Page 38: ...om panel Room Temperature Sensors C 35 30 25 20 15 10 5 0 5 10 Ω 862 5 882 2 901 9 921 6 941 2 960 9 980 4 1000 0 1019 5 1039 0 C 15 20 25 30 35 40 45 50 55 60 Ω 1058 5 1077 9 1097 3 1116 7 1136 1 1155 4 1174 7 1194 0 1213 2 1232 4 C 65 70 75 80 85 90 95 100 105 110 Ω 1251 6 1270 7 1289 8 1308 9 1328 0 1347 0 1366 0 1385 0 1403 9 1422 9 C 115 120 125 130 135 140 145 150 Ω 1441 7 1460 6 1479 4 1498...

Page 39: ... 1 to 247 255 16 bit addressing Yes No Control system monitoring 1 to 300 min Modem On Off Cyclical initialization 1 to 300 min Auto disconnection 1 to 300 min Baud rate 9600 19200 RS 485 master Gateway On Off Addressing 8 bit 16 bit Baud rate 9600 19200 Frame On Off Bias voltage On Off Validity 0 to 600 s Pause 0 to 100 ms Timeout 100 to 10000 ms Expansion module Station address 0 to 255 broadcas...

Page 40: ...4 CAL3 APAto SLS Reading mode Coil cont 24h Meter bus address 0 to 255 Universal input UE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PT100 PT1000 PT100 PTC NI2000 PT2000 PT500 0 10V BE 1000 2000Ω PT100 NTC PTC NI1000 NI200 4 20mA 0 20mA 40 EB 5571 EN Appendix ...

Page 41: ...g firmware versions 27 Display 5 E Enter key 4 Expansion module 24 integrating 21 38 technical data 36 terminal assignment 37 F Firmware version 5 saving loading 27 Flow Chart 10 Frame 23 Function Block Diagram 10 G Gateway 23 I Information level 7 Installation Panel mounting 28 Top hat rail mounting 28 Wall mounting 28 Instruction List 10 Interface RS 232 Modbus slave 19 20 RS 232 RS 485 Modbus s...

Page 42: ...e 24 Plain text display 5 Programming 10 R Reset key 4 Resistance input Calibration 14 S Sensor resistance values 39 Sequential Function Chart 10 Station address 22 Structured Text 10 T Technical data 35 Timeout 24 V Validity 24 W Wiring plan 31 Index 42 EB 5571 EN Key code 1732 ...

Page 43: ...EB 5571 EN 43 ...

Page 44: ...N 2009 03 Operating level created application Entering the key code 0000 Settings level Date time RS 232 Slave RS 485 Master RS 232 Prog Meter bus Universal input type Back Back Information level Analog inputs Analog outputs Binary inputs Binary outputs Meter bus System info Back Normal display depending on application Back Back 0000 XXXX Contrast Back ...

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