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Specifications subject to change without notice 

Edition: August 2017

 

Maintenance  EB 31a-01_EN 

 

 

Operating, assembly and maintenance instructions 

BR 31a Rack-and-pinion Actuator, 

SRP and DAP 

 

 

Fig. 1 - Rack-and-pinion actuator 

 
 

0.  Contents 

1. 

General 

2. 

Design, principle of operation, and dimensions 

3. 

Actuator designation and nameplate 

4. 

Operating conditions 

4.1  Design 

4.2  Warnings 

4.3  Operating media 

4.4  Supply pressure 

4.5  Operating temperatures 

4.6  Response time 

4.7  Rotation and travel limitation 

4.8  Lubrication 

4.9  Coating and corrosion protection 

4.10  Function and direction of rotation 

4.11  Fail-safe position 

5.  

Actuator design und mounting instructions 

5.1  Principle of operation 

5.2  Important safety instructions 

5.3  Control and connections 

5.4  Mounting accessories 

5.5  Mounting the actuator onto valves 

5.6  Changing the direction of action/fail-safe position 

5.7  Alternative mounting options 

6.  

Maintenance and assembly instructions 

6.1  Fourth generation of rack-and-pinion actuators 
 

(version manufactured from 2000) 

6.2  Third generation rack-and-pinion actuators 

13 

7. 

Storage instructions 

18 

8. 

Customer inquiries 

18 

 

1.  General 

These instructions are intended to support the user in the 
assembly, maintenance, and repair of BR 31a Rack-and-
pinion Actuators. 
Before operating the unit, please read this manual thoroughly 
and retain it for future reference. 

Technical specifications, as a result of further development of 
valves mentioned in these instructions are subject to 
alteration without notice. 
The text and illustrations do not necessarily display the scope 
of supply or any ordering of spare parts.  

Drawings and graphics are not to scale. Customer-specific 
designs not in accordance with our standard product range 
are not shown. 

Parts subject to wear are not covered by the warranty. 

 

The device may only be mounted and started 
up by skilled staff who are familiar with the 
assembly, start-up, and operation of this 
product. 

In these maintenance and assembly instructions, the term 
skilled staff refers to individuals who are able to judge the 
responsibilities assigned to them as well as recognize 
potential hazards due to their specialized training, 
knowledge, and experience as well as their special 
knowledge of the relevant standards. 
These instructions apply to the actuator only. In addition, 
refer to the instructions of the mounted valve. 

 
 

2.  Design, principle of operation, and 
 

dimensions 

Design, principle of operation, and dimensions including all 
further details and technical data can be found in the Data 
Sheet <

TB 31a

>. 

 
 

3.  Actuator designation and nameplate 

The actuator type, size, operating pressure, output torque, 
direction of rotation, fail-safe action, operating temperature, 
and type of attachment are determined by the actuator 
designation. 

Summary of Contents for BR 31a Series

Page 1: ...on Actuators Before operating the unit please read this manual thoroughly and retain it for future reference Technical specifications as a result of further development of valves mentioned in these in...

Page 2: ...5 15 0 180 5 15 Article number variable 15 Pfeiffer article number Version acc to EN fixed depending on actuator size Example F07 Y D 17 16 Flange F07 17 Spigot Y 18 Diagonal square drive D 19 Square...

Page 3: ...acting and single acting actuators the operating pressure range is 2 5 bar 36 psi to 10 bar 145 psi 4 5 Operating temperatures Standard actuator from 40 C 40 F to 80 C 176 F Low temperature version S...

Page 4: ...n the counterclockwise direction In case of pressure loss at port 2 the shaft turns clockwise to the start position CLOSED SRP only The actuator is delivered in the start position Note If mounted diag...

Page 5: ...p end of the shaft are easily accessible for possible manual operation of the actuator Before mounting the actuator onto the valve make sure that the actuator is correctly aligned based on the directi...

Page 6: ...embly refer to section 6 maintenance and assembly instructions Move the actuator to the fail safe position to release the spring compression Remove the screws 24 see Fig 15 Pull the position indicator...

Page 7: ...maintenance are available to replace all seals and bearings Maintenance may be necessary between 500 000 and 1 000 000 cycles depending on the operating and or environmental conditions 6 1 Fourth gen...

Page 8: ...ton back Nylon 46 20 1 Shaft seal bottom NBR 6 1 Shaft bearing bushing top PA 46 21 1 Shaft seal top NBR 7 1 Shaft bearing bushing bottom PA 46 22 1 Right end cap GD AlSi8 5Cu3 5Fe 8 2 Thrust bearing...

Page 9: ...adjusting screws actuator versions manufactured from 2006 see Fig 17 Remove lock nuts 3 together with washers 4 Remove O rings 11 and renew them when replacing spare parts Unthread both adjusting scre...

Page 10: ...arings 6 and 7 as well as top and bottom shaft seals 20 and 21 Renew the bearing bushings 6 and 7 internal and external thrust bearing 8 as well as the seals 20 and 21 when replacing all the spare par...

Page 11: ...ther clamp the top end of the shaft in a vise or hold the shaft stationary with the corresponding counterpart and place the housing 29 in a horizontal position see Fig 23 Make sure that the cam 1 is i...

Page 12: ...4 and O rings 11 Screw the adjusting screws 2 into the housing Mounting the adjusting screws actuator versions manufactured from 2006 see Fig 30 Both adjusting screws 2 must be screwed into the housin...

Page 13: ...ted see Fig 32 Open the spring clip 18 using a suitable pair of pliers Note Make sure that the spring clip is not stretched too far Use a tool e g screwdriver to lift the cam up slightly O ring replac...

Page 14: ...piston see Fig 36 After removing the end caps hold the housing 1 stationary possibly in a vise and turn the shafts until the the pistons on both sides are released Remove both the pistons on both side...

Page 15: ...ng piston back PA 4 6 15 2 Bearing piston head PA 4 6 6 1 Shaft bearing bushing top PA 4 6 16 2 O ring piston Buna N 7 1 Shaft bearing bushing bottom PA 4 6 17 12 Spring cartridge 54 Si Cr6 8 1 Thrust...

Page 16: ...he bearing bushing 7 stationary while pressing in the shaft 4 We recommend clamping the tool into a vise as shown in Fig 43 After mounting the shaft place the thrust washer 19 on the top shaft end Mou...

Page 17: ...compression springs 17 specified in Fig 46 and according to the pattern shown in Fig 46 Fit on the end caps 3 and check to ensure that the gaskets 14 are seated properly Insert the screws 13 without...

Page 18: ...remove the plastics plugs on the air supply ports 2 and 4 8 Customer inquiries please specify the following details Type of actuator BR31a Typ DAP oder Typ SRP Size 15 30 60 100 150 220 300 450 600 9...

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