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Samson 5827, Mounting And Operating Instructions, Page: 63 / 92

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Samson 5827 Mounting And Operating Instructions Download Page 63

EB 5827-2 EN 

 12-3

Removal

Force-locking attachment with coupling nut, e.g. to Type 3222 Valve

Form-fit attachment with stem connector, e.g. with yoke on Series V2001 Valve

2

Handwheel

3

Actuator stem with 

actuator piston

4

Coupling nut

11

Yoke

12

Stem connector

13

Nut

Fig. 12-1: 

Attaching actuator and valve

Summary of Contents for 5827

Page 1: ...Translation of original instructions EB 5827 2 EN Firmware version 2 00 Edition February 2022 Type 5827 Electric Actuator Version with positioner...

Page 2: ...ist you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual produc...

Page 3: ...ing the packaging from the actuator 4 1 4 3 Transporting the actuator 4 1 4 4 Lifting the actuator 4 1 4 5 Storing the actuator 4 1 5 Installation 5 1 5 1 Installation conditions 5 1 5 2 Preparation f...

Page 4: ...Copying function 8 6 8 4 2 Data logging 8 7 8 4 3 Command mode 8 8 8 5 Readings in TROVIS VIEW 8 8 8 5 1 Operating values 8 8 8 5 2 Operating states 8 8 8 5 3 Status messages 8 9 8 5 4 Statistics 8 10...

Page 5: ...Limited travel range 16 4 16 5 2 Travel adjustment 16 4 16 5 3 Idle time during end position guiding 16 5 16 5 4 Velocity 16 6 16 5 5 Dead band switching range 16 6 16 5 6 Characteristic 16 6 16 5 7 S...

Page 6: ...6 EB 5827 2 EN...

Page 7: ...e for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data for limits and fields of application as well as possible uses See the Desig...

Page 8: ...ctric actuator with fail safe action mounted on it moves to a certain fail safe position The direction of the fail safe action is specified on the nameplate of SAMSON actuators Warning against residua...

Page 9: ...004 2011 and TR CU 020 2011 The Certificates section contains this declaration of conformity and TR CU certificate The Type 5827 Electric Actuator is designed for use in low voltage installations For...

Page 10: ...rk on live parts Do not open the back housing cover The electric actuator is protected against spray water IP 54 Avoid jets of water 1 2 Notes on possible personal injury WARNING Crush hazard arising...

Page 11: ...ltage exceeding the per missible tolerances The Type 5827 Electric Actuator is designed for use according to regulations for low voltage installations Observe the permissible tolerances of the supply...

Page 12: ...mbols Meaning Location on the device General warning Refer to the mounting and operating instructions Actuator housing Class of protection 2 only effective when the housing cover is closed Refer to th...

Page 13: ...r line frequency 6 Power consumption 7 Rated travel 8 Thrust actuator stem retracts 9 Thrust actuator stem extends 10 Fail safe action Extends Retracts 11 Stroking speed 12 Firmware version 13 Input s...

Page 14: ...r Type 5827 x x x Fail safe action Without N Actuator stem extends A Actuator stem retracts E Rated travel adaptation 6 mm force locking 1 12 mm force locking 2 15 mm form fit 3 Control supply voltage...

Page 15: ...position feedback a 0 to 10 V signal can be picked off at terminals 32 and 33 The characteristic and the input and output signal settings can be changed using the TROVIS VIEW software u EB 6661 Versio...

Page 16: ...L and N is de energized The direction of action depends on the actuator version and cannot be reversed The actuator is available with the following fail safe actions Actuator stem extends upon supply...

Page 17: ...urther information on TROVIS VIEW e g system requirements is available on our website and in the Data Sheet u T 6661 as well as the Operating Instructions u EB 6661 See the Start up and configuration...

Page 18: ...st Extends N 500 500 500 500 280 280 Retracts N 280 280 Thrust in the event of fail safe action N 500 500 500 500 280 280 Manual override Possible 2 Power consumption 1 VA 8 1 10 8 1 10 8 1 10 Weight...

Page 19: ...Supply voltage 24 V 10 50 and 60 Hz 24 V DC 10 20 3 85 to 264 V 50 and 60 Hz Permissible temperature ranges 4 Ambient C 0 to 50 Storage C 20 to 70 Safety Degree of protection IP 54 according to EN 605...

Page 20: ...ove sea level 2000 m 1 Actuators with 6 mm rated travel can also be used for valves with 7 5 mm travel 2 Adjustable default settings in bold print 3 When a fast stroking speed and 24 V DC supply volta...

Page 21: ...EB 5827 2 EN 3 7 Design and principle of operation 3 5 Dimensions Force locking attachment 154 44 107 85 116 50 154 44 107 85 116 50 Form fit attachment 10 46 5 50 50 136 206 Fig 3 3 Dimensions in mm...

Page 22: ...3 8 EB 5827 2 EN...

Page 23: ...and recycle the packaging in ac cordance with the local regulations 1x Type 5827 xxx Electric Actuator 1x Document IP 5827 2 Important Product Information Fig 4 1 Scope of delivery Note 4 3 Transport...

Page 24: ...actuator against exter nal influences e g impact Protect the electric actuator against mois ture and dirt Make sure that the ambient air is free of acids or other corrosive media Observe the permissib...

Page 25: ...not permissible see Fig 5 1 Risk of actuator damage due to adverse weather conditions Do not use the actuator outdoors 5 2 Preparation for installation Before installation make sure the following con...

Page 26: ...1 5 1 2 6 Hole for driving pin with three way mixing valve Driving pin in position 0 location of scale with globe or three way diverting valves delivered state Fig 5 3 Travel indication scale Globe a...

Page 27: ...tor stem using the handwheel 2 3 Position the clamps of the stem connector 12 included in the accessories on the ends of the actuator stem and plug stem and screw tight 5 4 2 Actuator with fail safe a...

Page 28: ...ing nut Tightening torque 20 Nm Actuator stem retracts fail safe action Place the actuator on the valve connec tion and fasten with the coupling nut Tightening torque 20 Nm 5 4 2 2 Form fit attachment...

Page 29: ...t with coupling nut e g to Type 3222 Valve Form fit attachment with stem connector e g with yoke on Series V2001 Valve 2 Handwheel 3 Actuator stem with actuator piston 4 Coupling nut 11 Yoke 12 Stem c...

Page 30: ...after switching off the supply voltage Make sure the supply voltage cannot be switched on again unintentionally Use plastic cable glands with cable grip at the cable entry Risk of actuator damage due...

Page 31: ...24 V AC 24 V DC GND 33 12 11 13 N L GND GND Output Input Depending on version Limit contacts as additional function in 24 V version only 41 44 42 51 54 52 Fig 5 5 Electrical connection The 24 V versio...

Page 32: ...ed off wire ends 6 mm 0 5 mm Types 5827 xx5 Single wire H05 07 V U 0 5 to 2 5 mm Fine wire H05 07 V K 0 5 to 2 5 mm Length of insulation to be stripped off wire ends 8 mm With terminals for limit cont...

Page 33: ...27 2 EN 6 1 Operation 6 Operation 6 1 Device overview and operating controls 2 1 1 Travel indication scale 2 Handwheel only version without fail safe action Fig 6 1 Location of external operating cont...

Page 34: ...are located underneath the cover on top of the actuator Specified degree of protection does not apply when the housing cover is open Ensure that no moisture or foreign particles can get into the actu...

Page 35: ...ition B direction of action increasing decreasing The actuator stem extends as the input signal increases Specified degree of protection does not apply when the housing cover is open Ensure that no mo...

Page 36: ...ve open For three way mixing valves Port A AB closed B AB open For three way diverting valves Port AB A open AB B closed A B AB AB A B A AB B AB A B Mixing valve for mixing service Diverting valve for...

Page 37: ...n Switch position A default Input signal 0 to 10 V or 0 to 20 mA Input signal settings in TROVIS VIEW are taken into account Switch position B Input signal 2 to 10 V or 4 to 20 mA Input signal setting...

Page 38: ...the housing cover is open Ensure that no moisture or foreign particles can get into the actuator 6 1 4 Actuating shaft opened front housing cover Actuating shaft Tag Tag when the end position is reach...

Page 39: ...closing the shut off valves WARNING NOTICE Start initialization 1 Place the function switch into the re quired position 2 Switch the function switch briefly from its position to the other position an...

Page 40: ...itch positions B A Fig 7 2 Function switch 7 2 Configuring the actuator The actuator is configured with the TROVIS VIEW software see Annex A In this case the serial interface on the actuator is used t...

Page 41: ...Top cam disk adjuster 7 2 1 Remove the front housing cover 2 Move the actuator stem to the position at which switching point is to be activated 3 Use a 4 mm Allen key to turn the adjust ers see the D...

Page 42: ...7 4 EB 5827 2 EN...

Page 43: ...he input signal 8 2 LED blinking pattern Explanations to the blinking pattern of the LEDs The state of the corresponding LED on off is shown over time On Off Gray LED illuminated White LED not illumin...

Page 44: ...ialization in progress On Off Time in s eL aL Fig 8 1 Movement of the actuator stem The LED blinking patterns apply when the memory pen is inserted into the actuator see section 8 4 8 3 Manual overrid...

Page 45: ...s running As a result zero point and the position feedback do not match the calibrat ed values Zero calibration initialization or a transit time measurement must be per formed again Actuator with fail...

Page 46: ...1 Specified degree of protection does not apply when the housing cover is open Ensure that no moisture or foreign parti cles can get into the actuator The memory pen can be loaded with data configured...

Page 47: ...Preparing to read from memory pen On Off Time in s Preparing to write data to memory pen On Off Time in s Preparing data logging On Off Time in s Data logging in progress On Off Time in s Data transm...

Page 48: ...ion is completed when the yellow LED is illuminated continuously see the Opera tion section 8 4 1 Copying function The memory pen can be used to copy setting data to other Types 5827 Actuators after t...

Page 49: ...memory pen is full Data in the memory pen can be saved to a data logging file using the TROVIS VIEW soft ware Data logging 1 Plug the memory pen into the serial interface of the actuator Fig 8 3 The...

Page 50: ...oop operation the actuator stem can be moved to the top or bottom end position using the command pen regardless of the input signal Possible settings No command Retract actuator stem Extend the actuat...

Page 51: ...ial number Device information Manufacturing parameters Operation Operating hours in h Operating hours at excess temperature in h Temperature inside device in C Highest temperature inside device in C L...

Page 52: ...Input signal failures Counter switch Direction of action switch Function switch Initialization Counter manual overrides Manual overrides Memory pen counters Command retract stem Command extend stem D...

Page 53: ...attachment Remove the blockage No or incorrect supply voltage connected Check the supply voltage and connections Actuator stem does not move through the whole range No or incorrect supply voltage conn...

Page 54: ...Blinking pattern of red LED Limit contact error On Off Time in s Input signal failure On Off Time in s EEPROM error On Off Time in s Blinking pattern of yellow LED Plausibility error in memory pen On...

Page 55: ...ounted is moved to its fail safe po sition upon failure of the supply voltage see the Design and principle of operation section Plant operators are responsible for emergency action to be taken in the...

Page 56: ...9 4 EB 5827 2 EN...

Page 57: ...e The actuator requires no maintenance We recommend inspection and testing ac cording to Table 10 1 Table 10 1 Recommended inspection and testing Inspection and testing Action to be taken in the event...

Page 58: ...10 2 EB 5827 2 EN...

Page 59: ...use personal injury e g chemical burns Wear protective clothing safety gloves and eye protection Risk of burn injuries due to hot or cold components and pipeline Valve components and the pipeline may...

Page 60: ...11 2 EB 5827 2 EN...

Page 61: ...mm Allen key see the Operation section DANGER Hold the actuating shaft in place after re tracting the actuator stem to prevent it from extending again 4 Unscrew the coupling nut 4 in Fig 12 1 and rem...

Page 62: ...ting shaft in place after re tracting the actuator stem to prevent it from extending again 5 Undo the nut 13 in Fig 12 1 and re move the rod type yoke 11 in Fig 12 1 together with the actuator from th...

Page 63: ...with coupling nut e g to Type 3222 Valve Form fit attachment with stem connector e g with yoke on Series V2001 Valve 2 Handwheel 3 Actuator stem with actuator piston 4 Coupling nut 11 Yoke 12 Stem con...

Page 64: ...12 4 EB 5827 2 EN...

Page 65: ...vice or repair work Do not perform any repair work on your own Contact SAMSON s After sales Service 13 1 Returning the actuator to SAMSON Defective actuators can be returned to SAMSON for examination...

Page 66: ...13 2 EB 5827 2 EN...

Page 67: ...cal national and internation al refuse regulations Do not dispose of components lubricants and hazardous substances together with your other household waste We can provide you with a recy cling passpo...

Page 68: ...14 2 EB 5827 2 EN...

Page 69: ...on the next pages EU declaration of conformity TR CU certificate Declaration of incorporation The certificates shown were up to date at the time of publishing The latest certificates can be found on o...

Page 70: ...15 2 EB 5827 2 EN Certificates EU declaration of conformity...

Page 71: ...5827 SAMSON AKTIENGESELLSCHAFT Weismuellerstrasse 3 60314 Frankfurt am Main 3 60314 Frankfurt am Main SAMSON AKTIENGESELLSCHAFT ul Spacerowa 30 57 402 Nowa Ruda Framo Morat Polska Sp z o o 8501 10 930...

Page 72: ...2 2016 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments 6 EN 61000 6 3 2007 A1 2011 Electromagnetic compatibility EMC Part 6 3 Generic standards Emissi...

Page 73: ...erating instructions Operators must take appropriate precautions to prevent hazards that could be caused by the process medium and operating pressure in the valve as well as by the signal pressure and...

Page 74: ...15 6 EB 5827 2 EN Certificates...

Page 75: ...he input and output signal are shown Settings Inputs and outputs Input signal Input signal WE Adjustment range Lower range value 0 0 V or 0 0 mA 0 0 to 7 5 V or 0 0 to 15 0 mA Upper range value 10 0 V...

Page 76: ...by 0 3 V or 0 6 mA An input signal failure is indicated in the Service folder Errors as well as by the red LED The input signal failure can only be detected when at least 0 5 V or 1 mA is set as the l...

Page 77: ...tion earlier if the end position guiding function is active Value below limit end position guiding The actuator stem moves to the 0 position when the input signal falls below Value below limit end pos...

Page 78: ...ange Blocking protection No Yes No 16 5 Travel 16 5 1 Limited travel range The Limited travel range parameter determines in how far the actuator stem can move at the maximum The travel determined duri...

Page 79: ...djustment range Travel adjustment Absolute Absolute Relative In closed loop operation the positioner must be operated with absolute travel adjustment default setting 16 5 3 Idle time during end positi...

Page 80: ...that the actuator stem needs to move through the adjusted travel The following applies Transit time in s Travel in mm Stroking speed in mm s 16 5 5 Dead band switching range The dead band determines h...

Page 81: ...0 50 100 Y in X in Equal percentage The travel is exponential to the input signal 0 50 100 0 50 100 Input signal Travel Y in X in Reverse equal percentage The travel is reverse exponential to the inpu...

Page 82: ...or the online mode in TROVIS VIEW The following actions can be activated in the manual level Retract actuator stem Extend actuator stem Move stem to standardized value First enter the required positio...

Page 83: ...nd position stem extended After the zero calibration is completed the transit time is adopted and the actuator is ready for operation The actuator stem is moved to the position determined by the input...

Page 84: ...16 10 EB 5827 2 EN...

Page 85: ...4 Order no 1400 9753 Connecting cable Order no 1400 7699 RS232 RJ12 Modular adapter Order no 1400 7698 USB to RS232 adapter Order no 8812 2001 RS232 USB Software TROVIS VIEW free of charge u www samso...

Page 86: ...our after sales service at u aftersalesservice samsongroup com Addresses of SAMSON AG and its subsid iaries The addresses of SAMSON its subsidiaries representatives and service facilities worldwide c...

Page 87: ...tect input signal failure No Yes No Positioning value upon input signal failure Internal position ing value Internal positioning value last travel value Internal positioning value 0 0 0 0 to 100 0 Val...

Page 88: ...17 4 EB 5827 2 EN...

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Page 92: ...2022 04 05 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 5827 2 EN...

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