Samson 2403 Mounting And Operating Instructions Download Page 13

EB 2183 EN 

 13

Design and principle of operation

3.1  Technical data

3.2  Process medium and scope 

of application

Safety temperature monitoring of the energy 
supply to heat generators or heat exchang-
ers by closing the valve.
For limit signals from 

60

 to 

120 °C

 · Valves 

G ½

 to 

G 1

 ·

 DN 15

 to 

50 

· Pressure rating 

PN 16

 or 

25

 · Max. 

200 °C

The Type 2403 Safety Temperature Monitor 
(STM) with a valve operates without auxilia-
ry energy and is designed for extended safe-
ty according to DIN EN 14597. The valve is 
closed by a spring mechanism when the tem-
perature reaches the adjusted limit, when the 
capillary tube breaks or when leakage oc-
curs in the sensor system. The devices are 
automatically reset and put back into opera-
tion after the temperature has fallen below 
the limit and the fault has been remedied.

Further details and technical data of the 
valves and control thermostats are listed in 
the following mounting and operating in-
structions:

 

Mounting and operating instructions for 
valves, e.g. 

u

 EB 2171, 

u

 EB 2172 and

 

and 

u

 EB 2173

 

Mounting and operating instructions for 
the control thermostats, e.g. 

u

 EB 2430 

and 

u

 EB 2430-3

 

Mounting and operating instructions for 
the safety temperature limiter, e.g. 

u

 EB 2185

Dimensions and weights

Table 2 and Table 3 provide an overview of 
the dimensions and weights. The lengths and 
heights are shown in the dimensional draw-
ings (Fig. 3 to Fig. 5).

Typetesting

The safety temperature monitor is tested by 
the German technical surveillance associa-
tion TÜV according to DIN EN 14597 under 
the type designation 2750-5. The registra-
tion number is available on request.

Note

Summary of Contents for 2403

Page 1: ...Translation of original instructions EB 2183 EN Type 2432 2430 2403 TR STM Edition May 2023 Type 2403 Safety Temperature Monitor STM Self operated Temperature Regulators...

Page 2: ...st you in mounting and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual product...

Page 3: ...and start up 20 5 1 Mounting the safety temperature monitor onto the valve 20 5 2 Additional fittings 21 5 3 Combination with control thermostat 21 5 4 Installing the valve into the pipeline 22 5 4 1...

Page 4: ...ssume any liability for damage resulting from the failure to use the device for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data a...

Page 5: ...rocess medium the operating pressure or by moving parts by taking appropriate precautions Plant operators and operat ing personnel must observe all hazard statements warnings and caution notes in thes...

Page 6: ...erating personnel Operating personnel must read and understand these mounting and operating instructions as well as the referenced documents and observe the specified hazard statements warnings and ca...

Page 7: ...9 Safety Temperature Limiter STL u EB 2185 e g Type 1 NI Strainer u EB 1010 e g Type 2 NI Strainer u EB 1015 Plus all mounting and operating instructions of the components on which the Type 2403 Safet...

Page 8: ...components and pipelines to cool down or warm up to the ambient tempera ture Wear protective clothing and safety gloves Damage to health relating to the REACH regulation If a SAMSON device contains a...

Page 9: ...allowed activities on the safety temperature limiter Contact SAMSON s After sales Service before replacing spare parts Risk of leakage and valve damage due to excessively high or low tightening torque...

Page 10: ...ing to DIN EN 14597 Specifications on the valve 1 Type designation valve 2 Material number 3 Date of manufacture 4 KVS CV 5 Max permissible temperature 6 Pressure rating valve 7 Max perm differential...

Page 11: ...edium creates a pres sure in the temperature sensor 9 which is proportional to the measured temperature This pressure is transferred through the capil lary tube 8 to the operating bellows 10 and conve...

Page 12: ...g 4 Plug stem 5 Valve spring 6 Coupling nut 7 Type 2403 Safety Temperature Monitor STM 8 Capillary tube 9 Temperature sensor 10 Operating element 11 Pin of operating element 12 Limit adjustment knob 1...

Page 13: ...into opera tion after the temperature has fallen below the limit and the fault has been remedied Further details and technical data of the valves and control thermostats are listed in the following mo...

Page 14: ...ble 2 Dimensions in mm Table 2 1 Type 2432 2403 Type 2433 2403 Type 2436 2403 Type 2437 2403 Valve size DN 15 20 25 32 40 50 Pipe d d 21 3 26 8 32 7 42 48 60 AF 30 36 46 59 65 82 Length L 65 70 75 100...

Page 15: ...5 0 5 7 7 5 With flanges 3 9 4 8 5 6 8 3 9 8 11 6 Type 2433 2403 kg approx With welding ends 2 9 3 2 3 4 4 8 5 1 6 4 With threaded ends 2 9 3 2 3 4 4 8 5 1 6 4 With flanges 5 0 6 2 7 1 9 6 11 14 Type...

Page 16: ...drawings of safety temperature monitors STM L H 30 L H H1 Type 2431 2403 Type 2435 2403 Type 2433 2403 Version with female thread L d L1 H SW H1 L d L1 H SW H2 Type 2432 2403 Type 2436 2403 Type 2433...

Page 17: ...Dimensional drawings of safety temperature monitors STM L H 50 L A L2 H H3 SW Type 2436 2403 G to 1 Type 2433 2403 Version with threaded ends H4 SW L d L1 H 170 255 SW H1 L L3 12 G 225 Type 2433 2403...

Page 18: ...and principle of operation Dimensional drawings of temperature regulator with safety temperature monitor TR STM 125 M32 x 1 5 255 SW 36 90 M32 x 1 5 170 SW 17 SW 22 12 250 G Type 243 2430 2403 Fig 5...

Page 19: ...sporting and lifting Due to the low service weight lifting equip ment is not required to lift and transport the safety temperature monitor e g to mount it onto the valve Transport instructions Protect...

Page 20: ...e Check to make sure that the type desig nation pressure rating and temperature range of the safety temperature monitor match the plant conditions size and pressure rating of the pipeline medium tempe...

Page 21: ...lines with the medium flowing upward with the drain plug facing upward Remember to leave enough space to remove the filter element for cleaning Tip Shut off valve Install a hand operated shut off valv...

Page 22: ...e Observe the permissible ambient tem perature of max 50 C 5 4 2 Installing the tempera ture sensor Mounting orientation The mounting position of the temperature sensor depends on the sensor version S...

Page 23: ...ype 2403 See Fig 7 Select the site of installation where over heating or considerable idling times can not occur Capillary tube Carefully run the capillary tube 8 with out bending or twisting it Make...

Page 24: ...r remove it from the plant and completely drain the re sidual medium Risk of the valve being destroyed by steam hammering Drain off any condensate in the pipeline Vent the plant Fill the plant very sl...

Page 25: ...e limit can be changed roughly by turning the adjuster according to the specifications limit change per turn After reaching the limit temperature the Type 2403 Safety Tem perature Monitor must close t...

Page 26: ...epending on the process medium valve components and pipelines may get very hot or cold and cause burn injuries Allow components and pipelines to cool down or warm up to the ambient tempera ture Wear p...

Page 27: ...unctions not listed in the table SAMSON s After sales Service can support you in drawing up an inspection and test plan for your plant Note Tip turn the rotary knob clockwise P one more turn 5 When a...

Page 28: ...ition Replace the STM Temperature sensor not correctly installed Check installation Observe notes on installation see section 5 4 Strainer blocked Clean the strainer 9 Decommissioning and removal Risk...

Page 29: ...Risk of burn injuries due to hot or cold com ponents and pipelines Depending on the process medium valve components and pipelines may get very hot or cold and cause burn injuries Allow components and...

Page 30: ...idiaries representatives and service facilities worldwide can be found on our website u www samsongroup com or in all SAMSON product catalogs Required specifications Please submit the following detail...

Page 31: ...n the market of pres sure equipment 2014 68 EU of 15 May 2014 EC Type Examination Certificate Module B Certificate no 01 202 969 B 22 0014 01 Conformity assessment procedure applied Module D Certifica...

Page 32: ...2023 05 17 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 2183 EN...

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