SAMES KREMLIN REXSON SH910 User Manual Download Page 14

Safety instructions 

14 

 

Products implemented 

Given the diversity of the products implemented by the users and the 
impossibility of listing all the characteristics of the chemical 
substances, their interactions and their evolution over time SAMES 
KREMLIN can not be held responsible: 

 

The poor compatibility of materials in contact. 

 

inherent risks to staff and the environment. 

 

Wear and tear, maladjustment, malfunction of equipment or 
machines and the quality of the finished product. 

The user will have to identify and prevent the potential dangers 
inherent to the implemented products such as: 

 

Toxic vapors. 

 

Fire. 

 

Explosions. 

It will determine the risks of immediate reactions or due to repeated 
exposures to the staff. 
SAMES KREMLIN declines any responsibility, in case of: 

 

Bodily or psychic injuries. 

 

Direct or indirect  material damage due to the use of 
chemical substances. 

 

 

 

Summary of Contents for REXSON SH910

Page 1: ...PUMP 910 cm3 Pump REXSON SH910 User Manual 582179110 2021 03 01 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 19 5 IDENTIFICATION 20 5...

Page 4: ...E 36 10 1 PREVENTIVE MAINTENANCE PLAN 37 Fluid section 37 10 2 GENERAL PRECONISATION MAINTENANCE 38 11 DISASSEMBLY REASSEMBLY OPERATION 39 Greases and thread lockers designations 39 Disassembly of the...

Page 5: ...hank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this ma...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Page 10: ...omponents Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the air supply is shut off Without th...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Weari...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed with the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...onfigurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0910 Technology Shovel pump SH Air Motor None XX Motor 7200 72 Motor 9200 92 Refer table 1 Material of construction CS Mixe...

Page 18: ...Fluid Pressure Documentation reference bar psi bar psi XX NONE 72 MOTOR 7200 18 1 6 100 110 1600 582144110 92 MOTOR 9200 30 1 6 100 180 2600 582145110 4 3 Table 2 Fluid Section Pump Foot Material Sel...

Page 19: ...Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PE and PTFEV 07 PTFEV FKM PU and PE PE and PTFEV PE and PTFEV 08 PEHD FKM PEHD PEHD PTFE PTFE Polytetrafluoro...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...n 62 MO 0910 M S F 000 REXSH0910 MO MA FO SE Options MO Motor MO 55 MOT7200 72 56 MOT9200 92 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leath...

Page 23: ...Mixed Steels FP Follower plate 105 mm 06 PU 492 262 060 206 REXSH0910 92 CS FP 06 MOT9200 30 1 CS Mixed Steels FP Follower plate 105 mm 06 PU 997 000 377 REXSH0910 H2 CS FP 06 H2 CS Mixed Steels FP F...

Page 24: ...on Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 92 NONE MOTOR 7200 MOTOR 9200 Pressure Ratio 18 1 30 1 Maximum Air Inlet Pressure bar 6...

Page 25: ...er Carbon steel Chromium treatment Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Carbon steel Zinc treatment Stainless steel Valve cone Stai...

Page 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 goes down the upper flap 2...

Page 27: ...ement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be eart...

Page 28: ...order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that un...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 39: ...mbly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals Fit new parts if...

Page 40: ...ly Operation 40 Fluid Section Follower Plate Plain cylinder REXSH0910 FP REXSH0910 PC For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 C 2 C 1 A 2 C 1 A 1 A 1 C 1...

Page 41: ...outlet with the lower valve 28 and its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 Cup seals Nota the pump body 7 consists of a cartridge 7b to make easier the changing of t...

Page 42: ...er 27 Remove the seal 18 Clean and reinstall the parts in the reverse order of the disassembly sequence Upper valve Take off the pin 23 and unscrew the shovel rod 31 Unscrew the piston valve 22 Unscre...

Page 43: ...the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 to stop Install the spacer 32 the washer 33 and the shovel 34 on...

Page 44: ...designed to withstand the pump s operating pressures Fluid Section Follower Plate Plain cylinder REXSH0910 FP REXSH0910 PC WARNING these parts are not supplied with the fluid section alone as they dep...

Page 45: ...coupling kit table 4 3 15 Piston rod 210 719 210 902 210 719 1 2 16 Piston nut 210 716 210 899 210 716 1 3 19 Lock nut 88 339 1 2 20 Piston bush 210 715 210 898 210 715 1 2 21 Valve body 210 717 210 9...

Page 46: ...entive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part level Lower adapter flange for motors 7200 and 9200 144 245 49...

Page 47: ...Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Epoxy glu...

Page 48: ...4 2 211 334 211 335 PE PTFEV 4 2 211 334 211 335 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445...

Page 49: ...335 PE PTFEV 4 2 209 726 209 725 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 445 FK...

Page 50: ...king 3 3 210 726 211 318 PE PTFE 3 3 211 279 91 931 PE PTFE 36 O Ring 1 84 448 PTFE 1 84 448 PTFE Shovel seal 4 2 211 334 211 335 PE PTFEV 1 211 280 PTFE 41 O Ring 1 84 457 FKM 1 84 457 FKM Adjustment...

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