SAMES KREMLIN REXSON SH560 Page 45 User Manual Download

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Spare parts

Spare parts

Use only genuine

SAMES KREMLIN

accessories and

spare parts designed to withstand the pump's operating
pressures.

Fluid Section Follower Plate

REXSH0560-



-FP-



WARNING:

these parts are

not supplied with the fluid
section alone as they
depend on the engine.

Summary of Contents for REXSON SH560

Page 1: ...PUMP 560 cm3 Pump REXSON SH560 User Manual 582169110 2021 09 27 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...acks selection 19 5 1 Description of the marking of the plate 20 5 2 Correspondence table new part numbers Significant designations 22 5 3 Correspondence table existant part number Significant designa...

Page 4: ...assembly of the pump 41 Cup seals 42 Lower valve 42 Upper valve 43 Reassembly of the fluid section 44 46 Lower adapter flange 47 Repair Kit 48 Recommended Seals packs 48 Accessory 48 Seals packs compo...

Page 5: ...sed your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availabilit...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory res...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...ferent configurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0560 Technology Shovel pump SH Air Motor None XX Motor 7000 70 Motor 9000 90 Refer table 1 Material of construction...

Page 18: ...mum Outlet Fluid Pressure Documentation reference bar psi bar psi XX NONE 70 MOTOR 7000 18 1 6 100 110 1600 582148110 90 MOTOR 9000 30 1 6 100 180 2600 582149110 4 3 Table 2 Fluid section Pump foot Ma...

Page 19: ...Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PE and PTFEV 07 PTFEV FKM PU and PE PE and PTFEV PE and PTFEV 08 PEHD FKM PEHD PEHD PEHD PTFE Polytetrafluoro...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...F 000 REXSH0560 MO MA FO SE Options MO Motor MO 45 MOT7000 70 46 MOT9000 90 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05...

Page 23: ...ence table existant part number Significant designation Existant part number Significant designation Motor Material Foot Seal 461 251 861 002 REXSH0560 60 SS FP 02 MOT6000 30 1 SS Stainless steel FP F...

Page 24: ...materials of construction and seals kits Packings Depending on seals kits Available Motors Motor selection XX 70 90 NONE MOTOR 7000 MOTOR 9000 Pressure Ratio 18 1 30 1 Maximum Air Inlet Pressure bar...

Page 25: ...on steel chromed Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Carbon steel Zinc treatment Stainless steel Valve cone Stainless steel Stainl...

Page 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Page 27: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 28: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 39: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Page 40: ...Disassembly Reassembly Operation 40 Fluid Section Follower Plate REXSH0560 FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 3 C 1 A 2 A 1...

Page 41: ...tection 4 Clamp the pump horizontally through the body 7 with a vice Unscrew the nut 35 and take off the shovel 34 the washer 33 and the spacer 32 Unscrew the tube 37 and take off the seal 36 Unscrew...

Page 42: ...ke off the washers 6 12 the ring 17 and the seals 11 Change the seals 11 Change the seal 7C Clean all the parts check them if there are damaged or worn change them Clean and reinstall the parts in the...

Page 43: ...the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the adjustment block s 42 the piston nut 16 the male washer 44 the piston seals 45 and the female washer 46 Clean a...

Page 44: ...in the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 Install the spacer 32 the washer 33 and the shovel 34 on the s...

Page 45: ...genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section Follower Plate REXSH0560 FP WARNING these parts are not supplied with the fluid sec...

Page 46: ...d See motor coupling kit table 4 2 15 Piston rod 210 702 210 892 1 2 16 Piston nut 210 716 210 899 1 17 Ring N S 1 19 Lock nut N S 1 20 Piston bush 210 715 210 898 1 21 Valve body 210 717 210 900 1 22...

Page 47: ...intenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part level Lower adapter flange for motors 7000 and 9000 144 245 493 1 3 Con...

Page 48: ...e 01 PTFE FKM Solvent Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and paints PU paints Pharmacy Cosmetics Some foodstuf...

Page 49: ...34 211 335 PE PTFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 472 FKM FEP 1 84 445 FKM 7C C...

Page 50: ...TFEV 41 O Ring 1 84 457 FKM 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 4 210 729 ST STEEL 4 210 729 ST STEEL 18 O Ring 1 84 445 FKM 1 84 445 FKM 1 84 445 FKM 17 Ring 1 210 724 ST ST...

Page 51: ...1 279 91 931 PE PTFE 36 O Ring 1 84 448 PTFE 1 84 448 PTFE Shovel seal 4 2 211 334 211 335 PE PTFEV 1 211 280 PTFE 41 O Ring 1 84 457 FKM 1 84 457 FKM Adjustment block 4 210 729 ST STEEL 18 O Ring 1 8...

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