SAMES KREMLIN REXSON SH216 Page 1 User Manual Download

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SHOVEL PUMP

216 cm

Pump REXSON SH216

User Manual 582139110

2021-09-23

Index B

Translation of the original instructions

SAMES KREMLIN SAS

13 Chemin de Malacher

38240 Meylan

www.sames-kremlin.com

33 (0)4 76 41 60 60

Summary of Contents for REXSON SH216

Page 1: ...PUMP 216 cm3 Pump REXSON SH216 User Manual 582139110 2021 09 23 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...rt numbers of High Viscosity Pumps 17 4 2 Table 1 Fluid section Air motor selection 18 4 3 Table 2 Fluid section Pump feet selection Material selection 18 4 4 Table 3 Seals packs selection 19 5 Identi...

Page 4: ...ply 34 10 Maintenance 36 10 1 Preventive Maintenance Plan 37 Fluid section 37 10 2 General preconisation maintenance 38 11 Disassembly Reassembly Operation 39 Greases and thread lockers designations 3...

Page 5: ...it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to read this manual carefull...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...gurations are available Significant designation Ex 1 cP 1 mPa s SH R E X 0216 Technology Shovel pump SH Motor None XX Motor 6000 60 Motor 7000 70 Motor 9000 90 Refer table 1 Material of construction C...

Page 18: ...mentation reference bar psi bar psi XX NONE 60 MOTOR 6000 30 1 6 100 180 2600 582147110 70 MOTOR 7000 53 1 6 100 320 4600 582148110 90 MOTOR 9000 82 1 6 100 490 7100 582149110 4 3 Table 2 Fluid sectio...

Page 19: ...eather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PTFE 07 Leather PTFE FKM PTFE and Leather PTFE and Leather PTFE 08 PU PTFEV FKM PU PTFEV and PE PTFE and PE PT...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...FO SE Options MO Motor MO 44 MOT6000 60 45 MOT7000 70 46 MOT9000 90 M Material MA 1 Mixed Steels CS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 PU 06 7 Leather PTFE 07 8...

Page 23: ...d Steels FP Follower plate 80 mm 06 PU 151 070 000 REXSH0216 70 CS FP 02 MOT7000 53 1 CS Mixed Steels FP Follower plate 80 mm 02 PTFE FEP 151 070 500 REXSH0216 90 CS FP 02 MOT9000 82 1 CS Mixed Steels...

Page 24: ...ls kits Packings Depending on seal kit Available Motors Motor selection XX 60 70 90 NONE MOTOR 6000 MOTOR 7000 MOTOR 9000 Pressure Ratio 30 1 53 1 82 1 Maximum Air Inlet Pressure bar 6 6 6 psi 100 100...

Page 25: ...ction CS Mixed steels Pump body Wet Cup Carbon steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Piston rod Stainless steel chromed Nut Stainless steel Valve cone Stainless stee...

Page 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Page 27: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 28: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 39: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Page 40: ...isassembly Reassembly Operation 40 Fluid Section Mixed steels all versions REXSH0216 CS For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 3 C 1 A 2 A...

Page 41: ...tection 4 Clamp the pump horizontally through the body 7 with a vice Unscrew the nut 35 and take off the shovel 34 the washer 33 and the spacer 32 Unscrew the tube 37 and take off the seal 36 Unscrew...

Page 42: ...ke off the washers 6 12 the ring 17 and the seals 11 Change the seals 11 Change the seal 7C Clean all the parts check them if there are damaged or worn change them Clean and reinstall the parts in the...

Page 43: ...the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the adjustment block s 42 the piston nut 16 the male washer 44 the piston seals 45 and the female washer 46 Clean an...

Page 44: ...e valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 Install the spacer 32 the washer 33 and the shovel 34 on the shovel...

Page 45: ...e SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section Mixed steels all versions REXSH0216 CS WARNING these parts are not supplied with the flui...

Page 46: ...Spare parts 46...

Page 47: ...table 2 14 Tie rod See motor coupling kit table 4 15 Piston rod 210 625 1 2 16 Piston nut 210 634 1 17 Ring According to seals pack 1 19 Lock nut N S 1 20 Piston bush 209 693 1 21 Valve body 210 635 1...

Page 48: ...nance Level 2 Corrective maintenance Level 3 Exceptional maintenance Lower adapter flange Ind Description Ref Qty Spare part level Lower adapter flange for motors 6000 7000 and 9000 144 245 493 1 3 Co...

Page 49: ...cription Ref Qty Spare part level Repair kit 105 438 1 1 6 F washer 209 651 1 12 M washer 209 652 1 25 M washer 209 724 2 27 F washer 8 259 1 30 Seat 209 665 1 44 M washer 209 696 1 46 F washer 209 69...

Page 50: ...hes Paint 04 PE LEATHER FKM Paint Varnishes Grease Oil Ink Hydro soluble paint 05 GRAPHITED PTFE FKM Paints Varnishes Inks PVC compounds Butyl 06 PU GRAPHITED PTFE FKM Mastics PVC Butyl 07 Leather PTF...

Page 51: ...9 726 209 725 PE PTFEV 4 2 209 726 209 725 PE PTFEV 41 O Ring 1 909 130 540 FKM 1 909 130 540 FKM 1 909 130 540 FKM Adjustment block 4 210 344 ST STEEL 4 210 344 ST STEEL 4 210 344 ST STEEL 18 O Ring...

Page 52: ...4 2 209 726 209 725 PE PTFEV 41 O Ring 1 909 130 540 FKM 1 909 130 540 FKM 1 909 130 540 FKM Adjustment block 4 210 344 ST STEEL 4 210 344 ST STEEL 4 210 344 ST STEEL 18 O Ring 1 84 489 FKM 1 84 489...

Page 53: ...6 O Ring 1 84 391 PTFE 1 84 391 PTFE Shovel seal 4 2 209 726 209 725 PE PTFEV 4 2 209 726 209 725 PE PTFEV 41 O Ring 1 909 130 540 FKM 1 909 130 540 FKM Adjustment block 4 210 344 ST STEEL 18 O Ring 1...

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