SAMES KREMLIN REXSON 2B0227 Page 1 User Manual Download

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2 BALL PUMP

227 cm3

Pump REXSON 2B227

User Manual 528132110

2021-04-16

Index D

Translation of the original instructions

SAMES KREMLIN SAS

13 Chemin de Malacher

38240 Meylan

www.sames-kremlin.com

33 (0)4 76 41 60 60

Summary of Contents for REXSON 2B0227

Page 1: ...PUMP 227 cm3 Pump REXSON 2B227 User Manual 528132110 2021 04 16 Index D Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...ON PARTS NUMBER OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 19 5 IDENTIFICATI...

Page 4: ...ANCE 37 10 1 PREVENTIVE MAINTENANCE PLAN 38 Fluid section 38 10 2 CURATIVE MAINTENANCE 39 11 DISASSEMBLY REASSEMBLY OPERATION 40 Greases and thread lockers designations 40 Disassembly of the pump 44 L...

Page 5: ...u have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an o...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must o...

Page 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Page 10: ...components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...ir motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read ca...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...esigned and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...ation Ex 1 cP 1 mPa s 2B R E X 0227 Technology Ball pump 2B Air Motor None XX Motor 6000 60 Motor 7000 70 Motor 9000 90 Refer table 1 Material of construction SS Stainless steel CS Mixed materials SC...

Page 18: ...NONE 60 MOTOR 6000 29 1 6 100 170 2500 582147110 70 MOTOR 7000 52 1 6 100 310 4500 582148110 90 MOTOR 9000 80 1 6 100 480 7000 582149110 4 3 Table 2 Fluid Section Pump Foot Material Selection Availab...

Page 19: ...nd PE 04 Leather FKM Leather and PE Leather and PE 05 PTFEG FKM PTFEG PTFEG 06 PU FKM PU and PE PTFEG 07 PTFEG PE FEP FEP PTFEG and PE PTFEG and PE PTFE Polytetrafluorothylene Teflon like properties P...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...0 45 MOT7000 70 46 MOT9000 90 M Material MA 1 Mixed Steels CS 2 Stainless Steel SS 4 Stainless Steel Carbide valve SC 5 Renforced Chromium Carbide valve XS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE...

Page 23: ...2B00227 XX CS WM 04 None CS Mixed Steels WM Wall mounted 04 Leather 471 251 740 306 REX2B0227 70 CS FP 06 MOT7000 52 1 CS Mixed Steels FP Follower plate 80 mm 06 PTFE G 997 192 600 REX2B0227 XX CS FP...

Page 24: ...seals pack Available Motors Motor selection XX 60 70 90 NONE MOTOR 6000 MOTOR 7000 MOTOR 9000 Pressure Ratio 29 1 52 1 80 1 Maximum Air Inlet Pressure bar 6 6 6 psi 100 100 100 Maximum OutletFluid Pre...

Page 25: ...tainless steel chromed Carbon steel Chromium treatment Stainless steel chromed Carbon steel Chromium treatment Piston Upper check Piston rod Stainless steel chromed Carbon steel Chromium treatment Sta...

Page 26: ...closes and the lower flap 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the piston 1 is lowered the upper fla...

Page 27: ...the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earthed via t...

Page 28: ...he order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...htening Tightening of the Wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cu...

Page 32: ...pump is mainly dedicated to the transfer and application of viscous products the pin is when leaving the factory positioned at the highest point This allows the ball to move far away from the seat and...

Page 33: ...ulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commi...

Page 34: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 35: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 36: ...s incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open air leak Check adjust...

Page 37: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 38: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 39: ...s imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing...

Page 40: ...with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals see table below Fit new parts if necessary...

Page 41: ...sembly Reassembly Operation 41 Fluid section wall mounted all versions REX2B0227 WM For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A 1 C 2 S 1 C...

Page 42: ...ection Folower plate all versions except Renforced Chromium Carbide valve REX2B0227 SS FP REX2B0227 CS FP REX2B0227 SC FP A 2 A 1 C 1 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A 1 C 2 S 1 For a full description...

Page 43: ...bly Operation 43 Fluid Section Folower plate Renforced Chromium Carbide valve version REX2B0227 XS FP A 2 A 1 A 1 A 1 A 1 C 1 For a full description of spare parts see Part 12 Spare Parts A 1 A 1 A 1...

Page 44: ...bly 26 for the fluid section model REX2B0227 CS FP unscrew the adapter 32 the flange 33 and the O Rings 34 35 Take off the piston 15 downwards Put aside the cylinder 10 Lower valve Unscrew the body of...

Page 45: ...ion model REX2B0227 XS FP change the PTFE seals 11b PTFE G seals 11d Change the seal 7C Clean all the parts check them if there are damaged or worn change them Clean and reinstall the parts in the rev...

Page 46: ...e O Rings 34 35 the flange 33 and the adapter 32 Tighten slightly Reinstall the protection 4 the connection flange 1 and the tie rods 14 Screw the 2 nuts 16 Couple the fluid section to the pneumatic m...

Page 47: ...e SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid Section wall mounted all versions REX2B0227 WM WARNING these parts are not supplied with the flui...

Page 48: ...d section Folower plate all versions except Renforced Chromium Carbide valve REX2B0227 SS FP REX2B0227 SC FP REX2B0227 CS FP WARNING these parts are not supplied with the fluid section alone as they d...

Page 49: ...Spare parts 49 Fluid Section Folower plate Renforced Chromium Carbide valve version REX2B0227 XS FP WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Page 50: ...93 210 636 1 2 12 M washer 209 652 1 1 13 Pin See motor coupling kit table 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 210 626 210 638 2 210 626 210 638 1 2 16 Lock nut 88 339 4 3 17...

Page 51: ...enance Recommended Seals pack Code Composition Use 01 PTFE FKM Solvent Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varnishes and...

Page 52: ...84 188 FKM 34 O Ring 1 84 391 PTFE 1 84 391 PTFE 1 84 391 PTFE 35 O Ring 1 1 909 130 540 Or 84 468 FKM FKM 1 1 909 130 540 Or 84 471 FKM FKM FEP 1 1 909 130 540 Or 84 468 FKM FKM 30 Adjustment block...

Page 53: ...1 84 391 PTFE 1 84 391 PTFE 35 O Ring 1 1 909 130 540 Or 84 468 FKM FKM 1 1 909 130 540 Or 84 468 FKM FKM 1 1 909 130 540 Or 84 468 FKM FKM 30 Adjustment block 8 210 341 ST STEEL 8 210 341 ST STEEL 8...

Page 54: ...O Ring 1 84 188 FKM 1 84 188 FKM 34 O Ring 1 84 391 PTFE 1 84 391 PTFE 35 O Ring 1 1 909 130 540 Or 84 468 FKM FKM 1 1 909 130 540 Or 84 468 FKM FKM 30 Adjustment block 8 210 341 ST STEEL 8 210 341 S...

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