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SAMES KREMLIN Inocart H, User Manual

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SAMES KREMLIN Inocart H User Manual Download Page 36

 

Index revision : A

36

7159

9.1.1.1.  Plunger tube

(*)

Level 1: Standard preventive maintenance

Level 2: Corrective maintenance

Level 3: Exceptional maintenance

Item

Part Number

Description

Qty

Unit 

of 

sale

Maintenance 

level for 

spare parts (*)

910025252

Equipped Plunger tube

1

1

3

1

910031418

Equipped porous washer

1

1

1

2

J2CTPB253

Black o-ring

2

1

1

1

2

Summary of Contents for Inocart H

Page 1: ...Index revision A 1 7159 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inocart VT Inocart H...

Page 2: ...ing courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match your...

Page 3: ...ion 16 4 1 With vibrating table 16 4 2 With fluidized tank 16 5 Specific tool 16 6 Installation 17 6 1 Vibrating table version 17 6 1 1 Inocart VT dual version 18 6 2 Hopper version 19 6 2 1 Inocart H...

Page 4: ...ersion 38 9 3 Equipment Inocart H Europe version 40 9 3 1 Inocart H cart Europe and US versions 41 9 3 2 Equipped Inotank hopper 42 9 4 Equipment Inocart H US version 43 9 5 Equipment Inocart VT 2 44...

Page 5: ...ions Inocart VT 6m Europe version P N 910029950 Inogun M 6m P N 910030034 CS 130 powder pump P N 910013775 Vibrator P N 910030011 Inocart VT 12m Europe version P N 910029950 12 Inogun M 12m P N 910030...

Page 6: ...12 Tank P N 910030902 Plunger tube P N 910030912 CS 130 powder pump P N 910013775 Inocart H 6m US version P N 910030906 Inogun M 6m P N 910030034 Tank P N 910030902 Plunger tube P N 910030912 CS 130...

Page 7: ...does not enter the projection area High voltage can cause the pacemaker to malfunction WARNING This equipment is intended for spraying powder paint only WARNING Safety may be jeopardized if this equip...

Page 8: ...ted by SAMES KREMLIN are used WARNING To guarantee an optimal assembly spare parts must be stored in a temperature close to their temperature of use Should the opposite occur a sufficient waiting time...

Page 9: ...ted powder dispensing tank placed in or near the work area and the ground terminal of the electro pneumatic control module must be electrically connected to the grounding system for protecting the pow...

Page 10: ...17 If a fluidized tank is used it is imperative to evacuate the fumes into an area where the powder laden air is filtered usually the powder booth 18 If the vibrating table is used the plastic bag con...

Page 11: ...sed between 0 C and 40 C The storage temperature must never exceed 60 C 1 6 4 Sound level The sound pressure level generated by Inocart VT is equal to 80 2 dBA and 78 1 dBA for the Inocart H under the...

Page 12: ...SAMES KREMLIN con trol system modified by a third party without written permission from an authorized SAMES KREMLIN technical agent accidents such as collision with external objects or similar events...

Page 13: ...he right height on either side of the cart Equipped with several air quick couplers its use and maintenance are optimized compared to previous generations Available in two versions Inocart VT Equipped...

Page 14: ...T equipment 1 Inobox VT control module 2 CS 130 powder pump 3 Arm 4 Plunger tube 5 Vibrating table 6 Inogun M spray gun Inocart H equipment 1 Inobox H control module 2 CS 130 powder pump 3 Tank 4 Inog...

Page 15: ...lfunctions Dimensions of the Inocart VT H x W x D 1230 x 490 x 630 mm Dimensions of the Inocart H H x W x D 1230 x 490 x 670 mm Approximate weight without powder vibrating table version 42 kg Approxim...

Page 16: ...a powder transport hose 4 2 With fluidized tank The powder contained in the tank with a maximum capacity of 50 l of powder is fluidized by means of an ascending air current evenly distributed through...

Page 17: ...es to the powder pump blue to blue red to red Connect the fluidizing hose to the tube Step 3 Connect the 5 m earthing cable to an electrically earthed part of the applica tion booth Step 4 Connect the...

Page 18: ...m to the Inobox Step 5 Install the support of the 2 tubes on the support arm Step 6 Install the 2 tubes equipped with the 2 CS130 pumps connect the 2 tubes to the second powder pump blue to blue red...

Page 19: ...pow dering booth Step 4 Connect the Inobox power supply Step 5 Connect the powder supply hose from the gun to the CS 130 pump and connect the electrode blowing hose on the Inobox controll module side...

Page 20: ...connection at the bottom of the hopper to connect the 2 fluidizing hoses The fluidization can be controlled by one or the other Inobox Step 6 Remove the cap of the hopper and insert the 2nd plunger tu...

Page 21: ...lly and pneumatically power the equipment Step 3 Position the open powder box on the vibrating table or put powder in the hopper Step 4 Switch on the Inobox control module see RT Nr 7145 ON button on...

Page 22: ...of the Inocart carriage caused by the passage of the powder depends on the nature of the powder and the operating conditions Therefore the periodicity of maintenance indicated in the procedures below...

Page 23: ...see 1 5 page 7 WARNING All cleaning operations should only be carried out using compressed air at a maxi mum pressure of 2 5 bar a cloth or possibly a brush Never use water or solvents to clean the e...

Page 24: ...leaving it in the support arm and hold it with the hook Swivel the sup port arm to the outside of the cart on the Fast Clean side Step 2 Remove the powder box making sure to close the plastic over th...

Page 25: ...and place it on its holder Cleaning cycles continue to run to rinse the pump and tubing Step 7 Blow the outside of the tube into the booth Step 8 Put the CS 130 pump back on the fluidizing tube put t...

Page 26: ...from the cart Step 2 Disconnect the air supplies Step 3 Unscrew the brass plug and remove the filter assembly Step 4 To reassemble proceed in reverse order Replace the complete filter assembly Attach...

Page 27: ...vibrator cable on the Inobox side Step 2 Remove the vibrating table see 8 3 3 page 29 Step 3 Remove the vibrator wall by uns crewing the 4 screws washers Step 4 Disconnect the ground wire from the vib...

Page 28: ...h then tighten to a torque of 10 N m Step 9 Attach the ground cable lug by tightening the screw to a torque of 7 N m Step 10 Replace the vibrator panel Step 11 Replace the vibrating table by checking...

Page 29: ...rew the 6 screws holding the vibrating table and remove it Step 2 Using a 10 socket wrench remove the 4 elastic pads and replace them Step 3 For reassembly proceed in the reverse order having first ap...

Page 30: ...e C4 Fast Clean replacement Step 1 Disconnect the hose from the Fast Clean Step 2 Unscrew the 2 screws securing the Fast Clean and remove it Step 3 Insert the new Fast Clean tighten the 2 screws and t...

Page 31: ...style remove the black nose from the outer tube Tube laid flat on a work surface passing through the inside of the tube hit the nose with the rod Repeat if necessary Reassemble the equipped porous wa...

Page 32: ...he washer until the outer tube starts to center on the nose Step 9 Once the nose is centered in the tube by tapping vertically with the mallet at the top of the tube on the aluminum body push the nose...

Page 33: ...029950 Inocart VT equipped Vibrating table 6m 1 1 3 910029950 12 Inocart VT equipped Vibrating table 12m 1 1 3 Inocart VT Cart see 9 1 1 page 34 1 910030041 Inobox EU power cable length 2 5 m 1 1 3 13...

Page 34: ...Index revision A 34 7159 9 1 1 Inocart VT Cart Europe version 1 2 4 10 3 9 11 5 7 8 12 12 6...

Page 35: ...r filter 1 1 1 8 910030011 Europe Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 10 910031365 Equipped Fast Cl...

Page 36: ...ve maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Item Part Number Description Qty Unit of sale Maintenance level for spare parts 910025252 Equipped Plunger tube 1 1 3 1 91...

Page 37: ...are parts 910030904 Inocart VT equipped Vibrating table 6m 1 1 3 910030904 12 Inocart VT equipped Vibrating table 12m 1 1 3 Inocart VT Cart see 9 1 1 page 34 1 910030398 Inobox US power cable length 2...

Page 38: ...Index revision A 38 7159 9 2 1 Inocart VT Cart US version 1 2 4 10 3 9 11 5 7 8 12 12 6...

Page 39: ...ir filter 1 1 1 8 910030896 US Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 10 910031365 Equipped Fast Clean...

Page 40: ...ped hopper 6m 1 1 3 910030365 12 Inocart H equipped hopper 12m 1 1 3 Inocart H Cart see 9 3 1 page 41 1 910030902 Equipped Inotank hopper see 9 3 2 page 42 1 1 3 910030041 Inobox EU power cable length...

Page 41: ...nit of sale Maintenance level for spare parts Inocart H cart 1 1 910029884 Inobox H control module see RT Nr 7145 1 1 3 2 910030921 Wiring set 1 1 2 3 910030034 Inogun M spray gun see RT Nr 7132 1 1 3...

Page 42: ...3 Exceptional maintenance Item Part Number Description Qty Unit of sale Mainte nance level for spare parts Equipped Inotank hopper 1 1 910013775 CS 130 powder pump see RT Nr 6426 1 1 3 2 J2CTCN052 O r...

Page 43: ...Inocart H equipped hopper 6m 1 1 3 910030906 12 Inocart H equipped hopper 12m 1 1 3 Inocart H Cart see 9 3 1 page 41 1 910030902 Equipped Inotank hopper see 9 3 2 page 42 1 1 3 910030398 Inobox US po...

Page 44: ...5 1 910030041 Inobox EU power cable length 2 5 m 2 1 3 130001649 POE green hose 11 12 m 2 130001649 6 POE green hose 11 length 6 m 1 1 2 130000625 Black Polyurethane hose D 06x1 18 1 2 910030910 Wall...

Page 45: ...1 1 7 910027878 Equipped 5 micron air filter 1 1 1 8 910030011 EU Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1...

Page 46: ...7 910027878 Equipped 5 micron air filter 1 1 1 8 910030896 US Inocart Vibrator 1 1 2 9 200000441 Rear wheel 2 1 3 250000136 Black M 8 16 curved screw 2 1 3 X2BDTU008 Steel zinc plated Washer 8 2 1 3 1...

Page 47: ...6 m 1 1 2 130000625 6 Black Polyurethane hose D 06x1 lg 6m 1 1 2 130000625 Black Polyurethane hose D 06x1 12 m 2 910031357 Wiring set for dual hopper version 1 1 3 910030910 Wall support kit 1 1 3 Pa...

Page 48: ...art Number Description Qty Unit of sale Mainte nance level for spare parts Inocart H cart 1 1 910029884 Inobox H control module see RT Nr 7145 1 1 3 2 910030921 Wiring set 1 1 2 3 910030034 Inogun M s...

Page 49: ...Index revision A 49 7159 10 Revision index History Rev Date Description Modification locating A 09 2020 First Issue...

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