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SAMES KREMLIN E Dispense L1K, User Manual, Page: 22 / 60

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SAMES KREMLIN E Dispense L1K User Manual Download Page 22

Maintenance 

22 

 

8.1

 

Preventive Maintenance Plan 

 

Attention 

Before any intervention, it is imperative to follow the 
decompression procedure and the safety instructions. 
During a prolonged stop, stop the dispenser when the 
piston is in the down position. 
 

 

Summary of Contents for E Dispense L1K

Page 1: ...E Equipment reference 155 802 000 User manual 582112110 2021 07 29 Index F Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...18 6 1 Prerequisite for commissioning 18 7 Using the product 19 7 1 User Settings 19 7 2 Safety in production 19 7 3 Possible symptoms of faults Causes of faults Remedy to be applied rapid operation 2...

Page 4: ...1 B Batllo Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfact...

Page 5: ...can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must o...

Page 6: ...ams Danger pinching crushing Danger moving parts Danger high pressure Risks of product emanation Danger hot parts or surfaces Danger flammability hazard Danger electricity Risk of explosion Danger use...

Page 7: ...ipment components Pressure hazards Safety requires that a decompression air shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without...

Page 8: ...of the body which can lead to serious injury and the risk of amputation An injection of product into the skin or other parts of the body eyes fingers must be treated urgently by appropriate medical c...

Page 9: ...gh as possible to avoid any risk of formation of flammable gases and vapors consult the product safety data sheets to equip the drums with a lid to reduce the diffusion of gases and vapors in the cabi...

Page 10: ...of halogenated hydrocarbon solvents and products containing these solvents in the presence of aluminium or zinc is prohibited Failure to follow these instructions exposes the user to the risk of explo...

Page 11: ...valve Mandatory PPE glasses gloves safety shoes Tubing Recommandations for pipes Keep hoses away from traffic areas moving parts and hot areas Never subject product hoses to temperatures above 80 C or...

Page 12: ...nherent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the poten...

Page 13: ...tc a ground connector is available Use this connector to connect the equipment to the general earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured chec...

Page 14: ...Presentation of the material 14 3 Presentation of the material 3 1 Equipment dimensions Input valve...

Page 15: ...x product input pressure bar 500 bar 7252 psi feeding Max output pressure bar 500 bar 7252 psi place a string Air pressure valve 6 bar 87 psi Weight 4 7 kg 10 36 lbs Product connections Product input...

Page 16: ...connection of cables hoses and hoses is in accordance with the connection diagram Ensure that all cable connectors hose connectors and hoses are properly in place Remember that loose or incorrectly co...

Page 17: ...om moisture Close the various air inlets and other openings with plugs Storage ambient temperature 0 50 C Protect the unit against dust water runoff moisture and shocks Storage after installation Oper...

Page 18: ...ommissioning The valve works as a component of a product application system Ensure that the following preliminary functions are fulfilled to ensure proper operation The entire product application syst...

Page 19: ...oirs T 7 2 Safety in production Guards motor cover coupling guard housings are set up for safe use of the equipment The manufacturer can not be held responsible in case of bodily injury as well as bre...

Page 20: ...reassemble it or replace it if necessary Refer to the procedures for the Inlet and Outlet Valve in the Repair section Check the distributor command and the air supply Change the distributor if necess...

Page 21: ...work Attention It is imperative to carry out disassembly operations for 2 persons the weight and size of the dispenser being important Attention When stopping for a long time first put the piston in...

Page 22: ...entive Maintenance Plan Attention Before any intervention it is imperative to follow the decompression procedure and the safety instructions During a prolonged stop stop the dispenser when the piston...

Page 23: ...hange the tip dirt or cord defect Off Off mechanic bimonthly Sx2 Checking the valve tightness Product leakage control On Run In Production Controls auditory and visual mechanic monthly Sx4 Check the g...

Page 24: ...MLIN personnel are authorized to carry out maintenance work Attention Before any intervention it is imperative to follow the decompression procedure and the safety instructions Attention It is imperat...

Page 25: ...supply hose Unscrew the 2 screws 92 and the 2 screws 93 using a 5 mm BTR spanner Remove the valve 140 from the dispenser Remove the nipple 98 which has remained on either the valve or the dispenser cy...

Page 26: ...TR key and remove the complete cylinder assembly 101 from the cover 80 do not remove the needle piston assembly from the cylinder Manually remove the cartridge 115 Clean the valve needle 108 and the c...

Page 27: ...ng the cartridge Grease the outside of the cartridge and insert it into the valve block 90 Pay attention to the direction Grease the tip of the needle 108 and insert the needle into the cartridge 115...

Page 28: ...Disassembly reassembly operations 28 Check the position of the spring 86 inside the cylinder and against the piston 97 Grease and put the seal 83 on the cover 80...

Page 29: ...0 on the cylinder 101 and place the assembly on the valve block 90 Note Pay attention to the positioning of the hole for the distributor subbase assembly Tighten the 4 screws 82 in staggered rows Grea...

Page 30: ...he base plate against the cylinder 101 and tighten the 2 screws 107 Grease the seals 100 of the nipple 98 and put it in the hole of the valve cylinder checking the direction Grease and change the seal...

Page 31: ...Disassembly reassembly operations 31 Insert the adapter 113 114 into the valve block 140 Insert the 2 screws 91 and the 2 nuts 94 and pre tighten...

Page 32: ...BTR spanner screw in screws 92 and 93 in the correct position along the length Finish tightening all screws 92 93 91 with a torque spanner to a torque of 7 2Nm Reconnect the M8 harness connector to th...

Page 33: ...ness and the air supply hose Unscrew the 2 screws 92 and the 2 screws 93 using a 5 mm BTR spanner Remove the valve 140 from the dispenser Remove the nipple 98 which has remained on either the valve or...

Page 34: ...s 34 Take 2 screws 114 and put them in the 2 threaded holes Screw these screws with a 4 mm BTR spanner to remove the seat 85 from the valve block 90 Finish removing the seat 85 by hand and then remove...

Page 35: ...Disassembly reassembly operations 35 Remove the seals 89 and 112 clean the seat 85 and the inside of the valve block housing 90 before installation...

Page 36: ...the gasket 89 then the gasket 112 apply loctite 5772 glue and screw the plug 109 back on Grease the surface of the seals and insert the seat 85 into the valve block housing 90 Pay attention to the pos...

Page 37: ...put it in the hole of the valve cylinder checking the direction Grease the cylinder hole 70 Using a 5 mm BTR spanner screw in screws 92 and in the correct position along the length Finish tightening...

Page 38: ...Disassembly reassembly operations 38 Reconnect the M8 harness connector to the distributor 110 and the air supply hose to the connector 104...

Page 39: ...pply hose Unscrew the 2 screws 92 and the 2 screws 93 using a 5 mm BTR spanner Remove the valve 140 from the dispenser Remove the nipple 98 which has remained on either the valve or the dispenser cyli...

Page 40: ...TR key and remove the complete cylinder assembly 101 from the cover 80 do not remove the needle piston assembly from the cylinder Manually remove the cartridge 115 Clean the valve needle 108 and the c...

Page 41: ...Disassembly reassembly operations 41 Remove the spring 86 and pull the piston 97 needle 108 assembly out of the cylinder 101 Remove the seal 102...

Page 42: ...Disassembly reassembly operations 42 Unscrew the thrust nut 95 from the needle 108 Remove seals 87 and 88...

Page 43: ...Disassembly reassembly operations 43 Remove the piston 97 and washer 96 from the needle 108 Clean all parts before installation...

Page 44: ...Disassembly reassembly operations 44 9 6 Mounting the needle Place the washer 96 and then the piston 97 in the pin of the needle 108 Place the piston seal 87 and the seal 88 in the valve needle 108...

Page 45: ...Disassembly reassembly operations 45 Apply loctite 222 glue on the thread of the needle 108 and screw on the thrust nut 95 Insert the seal 102 into the cylinder 101...

Page 46: ...Disassembly reassembly operations 46 Grease the inside of the valve block 90 as well as the seal 102 and the seal 87 on the piston 97 Insert the piston assembly into the valve block 90...

Page 47: ...Grease the outside of the cartridge and insert it into the valve block housing 90 Pay attention to the direction Grease the tip of the needle 108 and insert the needle into the cartridge 115 taking th...

Page 48: ...Disassembly reassembly operations 48 Check the position of the spring 86 inside the cylinder and against the piston 97 Grease and put the gasket 83 on the cover 80...

Page 49: ...0 on the cylinder 101 and place the assembly on the valve block 90 Note Pay attention to the positioning of the hole for the distributor subbase assembly Tighten the 4 screws 82 in staggered rows Grea...

Page 50: ...ly reassembly operations 50 Place the base plate against the cylinder 101 and tighten the 2 screws 107 Grease the seals 100 of the nipple 98 and put it in the hole of the valve cylinder checking the d...

Page 51: ...BTR spanner screw in screws 92 and 93 in the correct position along the length Finish tightening all screws 92 93 91 with a torque spanner to a torque of 7 2Nm Reconnect the M8 harness connector to th...

Page 52: ...reassembly operations 52 Instruction Designation Reference Anaerobic Glue PTFE Waterproof Tube Loctite 5772 50 ml 0 013 US gal 554 180 015 Anaerobic adhesive low thread Loctite 222 50 ml 0 013 US gal...

Page 53: ...Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures 10 1 Doseur E dispense L1K NOTE Refer to the specific instructions for the v...

Page 54: ...Spare parts 54...

Page 55: ...L1K valve needle 1 85 155 802 005 Seat holder 1 109 N S Plug 1 117 N S Screw CHc M5X18 cl 8 8 4 86 207 018 Compression spring 1 100 N S Seal FKM 1 N S Valve joint assembly 1 87 N S Seal NBR 1 88 N S...

Page 56: ...S Seal NBR 1 88 N S Ring 1 89 N S FKM O ring 1 83 N S Seal NBR 1 100 N S Seal FKM 3 102 N S Seal NBR 1 111 N S Seal FKM 2 112 N S Seal FKM 1 Recommended maintenance parts N S Denotes parts are not se...

Page 57: ...1 91 N S Screw CHc M6x80 cl 10 9 4 92 N S Screw CHc M6x90 cl 10 9 2 93 N S Screw CHc M6x70 cl 10 9 2 94 N S Nut H M 6 2 75 N S Plug 1 8 2 105 N S Pin 1 Recommended maintenance parts N S Denotes parts...

Page 58: ...S Seal NBR 1 82 N S Screw CHc M5x80 cl 8 8 4 83 N S Seal NBR 1 155 803 927 Kit base valve L1K 1 3 103 N S Distributor base 1 104 N S Elbow 1 106 N S Silent 2 107 N S Screw CHc M 4x20 cl 8 8 2 81 N S...

Page 59: ...CHc M6x90 cl 10 9 2 93 N S Screw CHc M6x70 cl 10 9 2 94 N S Nut H M 6 2 107 N S Screw CHc M 4x20 cl 8 8 2 114 N S Screw CHc M5X18 cl 8 8 4 115 155 802 030 Valve seal cartridge assembly 1 1 N S Cartri...

Page 60: ...N S Adapter M 25 F1 2 G 1 100 N S Seal Viton 1 115 N S Screw CHc M 6X20 cl 12 9 4 155 802 210 M 25 F3 4 G Adapter Kit 1 3 113 N S Adapter M 25 F3 4 G 1 100 N S Seal Viton 1 115 N S Screw CHc M 6X20 cl...

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