Salda AMBERAIR Installation, Operation And Maintenance Manual Download Page 37

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 37

EIOM v2018.04 

14. CHECKLIST FOR UNIT START-UP AND MAINTENANCE

Periodically check, clean and repair (if necessary) all AHU components. Proper maintenance ensures a long service life of the unit. Document and 

keep all maintenance works journal in a well-known place.

• Device can be started only by trained and qualified personnel;

• Unit (with built-in control system) is prepared for work only when voltage is supplied to control panel and selected accessories are connected and 

when ventilation device is fully connected to the duct system;

• Before starting device, inspect:

FUNCTIONAL COMPONENT OF 

THE DEVICE

INSPECTED ITEMS

Supply and extract air fan

Check cable connectors
Check if there are no foreign objects or waste in the fan section. If yes, remove it.
Check if the fan is connected to the power source in accordance with the basic connection diagram. 

Pay special attention to the thermal protections.
Check if the bearings of fans rotate freely (move blades by hand).
Check if cables used for connecting fan meet the safety requirements and long term current load 

capacity (A)
Check fan grounding
Check if fans safety switch is turned ON **

Check if fan is attached firmly.

Electric heater **

Check connectors of the electric heater connection cable.
Check if there are no foreign objects or waste in the heater section. If yes, remove.
Check if cables used for connecting electric heater meet the safety requirements and long term cur-

rent load capacity (A).
Check if the electric heater is connected to the power source in accordance with the basic connection 

diagram. Pay special attention to the connection of the thermal protections.
Check grounding of the electric heater.
Check if the tubes of the thermal protections of the electric heater do not contact the heating elements.
Check if the cables are installed through the seals of the electric heater. If cables do not contact the 

heating elements. 

Water heater **

Check if fully connected and filled water heater does not leak.

Check if anti-freeze protections is properly installed and connected. 
Check if anti-freeze temperature sensor is attached on the return pipe of the water heater.
Check capillary thermostat. It must be installed after the water heater and its adjustment knob must 

be turned at +5°C. 
Check if the actuator of the circulation pump and valve are connected in accordance with the basic 

electrical diagram.
Check if the circulator pump is grounded.

Rotory heat exchanger **

Check cable connectors of rotor motor.
Check if there are no foreign objects or waste in the rotary heat exchanger section. If yes, remove.
Check if cables used for connecting rotor motor meet the safety requirements and long term current 

load capacity (A).
Check if the rotor motor is connected to the power source in accordance with the basic connection 

diagram.
Check if the rotor motor is grounded.

Check if the belt of the rotary heat exchanger is sufficiently tensioned, does not stuck and has no 

signs of mechanical damage.
Check if the rotary heat exchanger is stable, rotates and is not stuck (move by hand).
Check if the rotor rotation sensor is installed and connected properly. Maximum distance between the 

sensor and rotor – 20 mm. ** 

Check if the cables do not contact and do not rub against the heat exchanger.

Plate heat exchanger **

Check if there are no foreign objects or waste in the plate heat exchanger section. If yes, remove.
Check if the drainage system is installed correctly. If it does not leak.
Check if the by-pass actuator of the plate heat exchanger is connected to the power source in accor-

dance with the basic connection diagram.
Check if by-pass valve of the plate heat exchanger opens smoothly. No jamming.

Summary of Contents for AMBERAIR

Page 1: ...AMBERAIR EN ELECTRICAL INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Page 2: ...E ROTOR MOTOR W O CONTROL 19 5 2 3 STEPPING MOTOR WITH CONTROLLER 20 6 HEAT EXCHANGERS 25 6 1 WATER HEATER 25 6 2 WATER COOLER 26 6 3 ELECTRICAL HEATER 27 6 4 GAS FIRED HEATER 28 7 HUMIDIFIERS 29 7 1...

Page 3: ...unit is not possible Do not connect to any other power voltage source than indicated in the documentation and identification plate Do not place or operate unit on unsteady surfaces and base frames Mo...

Page 4: ...ter will not give sufficient protection This applies to applications with particularly severe duties e g starting of loads with high inertia with the use of inverters and use in environments with larg...

Page 5: ...ion box NOTE For more information control maintenance diagnostics and troubleshooting refer to AC motors technical specification General Before starting any inspection works fans must be disconnected...

Page 6: ...ler housing again carefully in correct position before startup Wiring diagram Figure 3 3 2 EC motor 3 phase wiring diagram 1 Line voltage Rating plate 3 type not suitable for IT network 2 Contact rati...

Page 7: ...t is then necessary to have a reset by disconnecting the line voltage 7 x de energized 11 14 inter rupted DC undervoltage If the DC link voltage drops below a spec ified limit the device will switch o...

Page 8: ...module also comes with two analogue inputs and one analogue output Mounting the module Danger due to electric current Always read the safety instructions chapter before mounting The fan in which the...

Page 9: ...vibrate and do not produce side noise Airflow produced by the device matches air direction indicated on the housing Thermal protections of the motor are not activated Overcurrent overload protections...

Page 10: ...n and triggers an alarm if operating or performance problems are observed Critical alarms stop the motor Non critical alarms reduce motor performance The built in alarm monitor stops the frequency con...

Page 11: ...ould be changed Speed controller is delivered with 3 5 m motor cable for fan sizes up to 050 For bigger fans motor cable length is 4 5 m Figure 3 4 2 2 IP54 and IP55 frequency converter mounted at AHU...

Page 12: ...broken or damaged wires and loose connections Check that control wiring is isolated from power and motor wiring for noise immunity Check the voltage source of the signals if necessary The use of scree...

Page 13: ...86 104 110 50 103 125 133 70 130 160 171 95 156 194 207 120 179 225 240 The voltage drop from the point of supply to the load shall not exceed 5 of the nominal voltage under normal operating conditio...

Page 14: ...ulating actuator 0 10V The actuator is controlled by means of a standard control signal DC 0 10 V It opens to the position dictated by this signal The measuring voltage U allows the damper position 0...

Page 15: ...ndensation Figure 5 1 4 Damper actuator with IP66 IP67 protection class Before conecting power and control cables actuators protective cover needs to be oped At the certain weather conditions the heat...

Page 16: ...rol or stepping motor with controller Do not route the wires through the heat exchanger s casing Otherwise it will be impossible to pull out heat exchanger in case the maintenance needed without help...

Page 17: ...ts is fitted to the motor winding When the fixed temperature is exceeded the cut out will break an electric circuit e g to a contactor which will turn off the motor The switching contact is a temperat...

Page 18: ...tion dislocation looseness or distortion Check for loose wiring and connections improper contacts and line breakage Check for attachment or accumulation of metal powder or dust Check for proper lighti...

Page 19: ...ls depending on variant 3 LED 7 Supply terminals L N PE 4 3 x 7 segment display depending on variant 8 Connection terminals for stepper motor U V W PE Figure 5 2 3 2 stepmotor controller OJ DRHX 2 8Nm...

Page 20: ...e applicable enclosure rating Check that the drive belt is tensioned correctly and that the rotor can rotate easily and unhindered with a torque that is less than the rated torque for the stepper moto...

Page 21: ...lementary protection is operative and set correctly Earthing Check by means of continuity measurement that the earth connection is active and that the contact resistance complies with applicable local...

Page 22: ...ort circuits between the phases of the motor and between the phases and earth Setting DIP switches for control signal Control signal DIP switches DIP switches DIP switches 1 2 3 0 10V ON OFF OFF 2 10V...

Page 23: ...be connected to the ground loop of the device 3 position control signal Voltage at Y1 Stem extends Valve opens Voltage at Y2 Stem retracts Valve closes No voltage at Y1 and Y2 Actuator maintains its...

Page 24: ...ox from dust protection and outside air temperature Capillary thermostat set point 5 C Figure 6 1 5 Capillary thermostat electrical connection On temperature rise above setting 1 2 opens and 1 4 close...

Page 25: ...rew is designed for the heater and labeled with PE or symbol Construction of power supply should be made so that voltage is supplied firstly to the fan and then to the electrical heater to prevent ove...

Page 26: ...malfunction in electrical circuit up to heater controller fuses thermostats switch es etc Check control devices and eliminate malfunc tion If there is voltage on the contacts of heat er then malfunct...

Page 27: ...o manufacturer s operating instructions 7 2 EVAPORATIVE HUMIDIFIER Evaporative humidifier employ water evaporation produced by air currents Used for air humidification or for indirect adiabatic coolin...

Page 28: ...low after filter Differential pressure switch digital output signal Figure 8 2 Differential pressure switch Figure 8 3 Differential pressure switch wiring diagram 1 Cover 2 Differential pressure selec...

Page 29: ...tuator 0 10V wiring diagram Simple direct mounting on the damper spindle with a universal spindle clamp supplied with an anti rotation strap to prevent the actuator from rotating Manual operation is p...

Page 30: ...l specification For indoor swimming pool premises damper actuator is selected with higher protection class IP66 67 Optimum protection against corrosion and chemical influences UV radiation damp and co...

Page 31: ...ble connection Cable glands Sensors for air temperature and air quality control if needed Safety notes Control system maintenance control and troubleshooting must be carried out by trained personnel A...

Page 32: ...pplied with four pole main power switch L1 L2 L3 N When main power switch is in OFF position all three phases and neutral conductor will be disconnected from power supply There is electrical distribut...

Page 33: ...inside some sections e g fans filters Lighting switch installed outside the section Figure 11 2 1 Lighting 1 Lighting 2 Switch 11 3 TEMPERATURE SENSORS WITH INTEGRATED CONTROL SYSTEM Air handling unit...

Page 34: ...cal specification 11 5 CO2 DUCT AND ROOM SENSOR WITH INTEGRATED CONTROL SYSTEM Units with control system can be equipped with the CO2 sensor which measures the concentration of CO2 in ducts or premise...

Page 35: ...le connectors Every cable connector marked with numeric label Connectors must be connected in accordance with their numbers Connectors cannot be mixed Connect unit sections together Figure 12 1 Cable...

Page 36: ...it s base frame must be grounded Between base frames Example General grounding diagram D Base of the fully assembled unit must be connected with the building grounding system Example General grounding...

Page 37: ...ic heater do not contact the heating elements Check if the cables are installed through the seals of the electric heater If cables do not contact the heating elements Water heater Check if fully conne...

Page 38: ...ness and strength of the cable to the control cabinet is ensured Check if control cabinet is grounded Make sure ground wire is tightly connected and not loose Temperature and air quality sensors Check...

Page 39: ...39 EIOM v2018 04...

Page 40: ...Ragain s g 100 iauliai LT 78109 LITHUANIA 370 41 540 415 office salda lt MAN000008 MAN000008...

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