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SAINT-GOBAIN 70184626981, Operating Instructions Manual

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CM 401  

OPERATING INSTRUCTIONS 
Translation of the original instructions 

 

 

 

 

Summary of Contents for 70184626981

Page 1: ...CM 401 OPERATING INSTRUCTIONS Translation of the original instructions ...

Page 2: ...VERS 2017 06 12 CM 401_MAN_EN 2 ...

Page 3: ...83 CM 401 600 30 1 230V 70184626994 CM 401 600 40 3 400V 70184627004 CM 401 500 30 1 115V 70184627497 CM 401 600 30 1 115V 70184627498 is in conformity with the following Directives MACHINES 2006 42 CE LOW VOLTAGE 2014 35 EU ÉLECTROMAGNÉTIC COMPATIBILITY 2014 30 EU NOISE 2000 14 CE and European standard EN 12418 Masonry and stone cutting off machines Safety Valid for machines as of serial number 1...

Page 4: ...ical documents Saint Gobain Abrasives 190 Bd J F Kennedy 4930 BASCHARAGE LUXEMBOURG This declaration of conformity loses its validity when the product is converted or modified without agreement Bascharage Luxembourg 25 11 2016 Olivier Plenert executive officer ...

Page 5: ...emission 12 2 6 Statement regarding noise emission 13 3 ASSEMBLY AND COMMISSIONING 14 3 1 Tool assembly 15 3 2 Electrical connections 15 3 3 Starting the machine 15 3 4 Water cooling system 16 4 TRANSPORT AND STORING 17 4 1 Securing for transport 17 4 2 Transport procedure 18 4 3 Long period of inactivity 18 5 OPERATING THE MACHINE 19 5 1 Site of work 19 5 2 Cutting methods 19 6 MAINTENANCE AND SE...

Page 6: ...mage Any risk shall be borne entirely by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on the machine using symbols The following symbols are used on the machine Read operator s instructions Ear...

Page 7: ...rrect mounting of the blade regularly Immediately remove damaged or badly worn blades as they endanger the operator whilst rotating Only fit NORTON diamond blades to the machine The use of other tools can damage the machine Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes No 8 of the Protection of Eyes Regulation 1974 Regulation 2 2 Part 1 For security ...

Page 8: ...n the event of the machine breaking down or stopping for no apparent reason switch off the main electricity supply Only a qualified electrician is allowed to investigate the trouble and remedy the fault In case of emergency you can stop the machine by pushing on the front cover of the switch for 230V powered machines turning the switch 0 1 on 0 for 115V powered machines turning the ON OFF switch o...

Page 9: ...formance for onsite wet and dry cutting operations of a wide range of masonry refractory and natural stone products As with all other NORTON products the operator will immediately appreciate the attention given to detail and quality of materials used in construction The machine and its component parts are assembled to high standards assuring long life and minimum maintenance 2 2 Purpose of use The...

Page 10: ... to shaft for inspection and blade replacement when motor is switched off while fully protecting the blade when in operation Down feed and cutting depth adjustment 5 The spring loaded cutting head activated by hand with the grip on the blade guard ensures smooth lowering of the cutting head for shock free penetration of the work piece and improved control of the cutting pressure Conveyor cart 6 La...

Page 11: ...ping can occur for two reasons a tripping under light load If connection is incorrect b tripping under heavy load If motor has been overloaded Anti tipping device 9 Two sheaves located on each side of the conveyor cart stabilise the cart while its usage It also prevents the cart from tipping from the frame Blocking device 10 The cart can be fixed on the frame to allow the machine to be transported...

Page 12: ...15V 1 230V 1 230V 1 400V 3 400V 3 Location of the thermal protection Switch Switch Motor Motor Switch Switch Cutting length 500 600 500 600 500 600 Blade shaft speed 2700 min 1 2700 min 1 2700 min 1 2700 min 1 2000 min 1 2000 min 1 Length 1205 mm 1380 mm 1205 mm 1380 mm 1205 mm 1380 mm Width 660mm Cart dimension 500x500 mm 500x600 mm 500x500 mm 500x600 mm 500x500 mm 500x600 mm Height with feet 151...

Page 13: ...new machines Actual values may vary with site conditions in terms of Materials worked Wear Machine Lack of maintenance Inappropriate tool for application Tool in poor condition Unskilled operator Etc The exposure time to vibration is based on the performance of work related to the adequacy Machine Tool worked material operator When evaluating risks due to hand arm vibration you need to take into a...

Page 14: ...6983 CM 401 600 30 1 230V 70184626994 CM 401 600 40 3 400V 70184627004 CM 401 500 30 1 115V 70184627497 CM 401 600 30 1 115V 70184627498 81 dB A 2 5 dB A 94 dB A 4 dB A Values determined using the procedure described in the standard EN 12418 The measurements are made with new machines Actual values may vary with site conditions in terms of Wear Machine Lack of maintenance Inappropriate tool for ap...

Page 15: ...at direction of rotation is correct Wrong direction of rotation blunts the blade quickly Replace outer blade flange Tighten the screw with spanner supplied for this purpose Shut the vent cover The blade bore must correspond exactly to the diameter of the blade shaft Cracked or damaged bore is dangerous for the operator and for the machine 3 2 Electrical connections Check that the voltage phase sup...

Page 16: ... water pan with clean water to approximately 2cm from top ensure that bottom of pump is fully immersed in water Open water tap at blade guard note that handle on water tap should be in line with water flow Ensure that water is flowing freely in the circuit and is delivered adequately to both sides of the blade as insufficient water supply may result in premature failure of the diamond blade The wa...

Page 17: ... the wing nut 1 and turn the blocking device until it takes the screw 3 Then retighten the wing nut To secure the water pan picture 2 make sure the blocking device 1 is in the shown position b You can also remove the conveyor cart and the water pan To remove the cart loosen the wing nut 1 on picture 1 and turn the blocking device until it is parallel to the scale Loosen the knobs on each side of t...

Page 18: ...he foot of the machine will automatically fold away You can then put the rear of the machine on the floor Then proceed the same way with the front foot 4 3 Long period of inactivity If the machine is not going to be used for a long period please take the following measures Completely clean the machine Loosen the drive belts Empty the water system Take the water pump out of the slurry and clean it ...

Page 19: ...CM 401 5 2 Cutting methods To use the machine correctly you must face it with one hand on the handle of the cutting head and the other on the conveyor cart Always keep your hands away from the moving blade 5 2 1 Full depth or fixed cutting In full depth or fixed cutting the cutting head is locked in a fixed position and the material is pushed into it as shown Lower the cutting head to the desired ...

Page 20: ...trokes taking a shallow cut approximately 3 mm deep as shown on the picture on the forward On the backward stroke lift the blade just clear over the cutting line Complete each rapid stroke backward and forward by passing the material beyond the centre of the blade before starting the reverse movement of the conveyor cart NOTE the harder the material the more rapid should be the forward and backwar...

Page 21: ... as recommended by the manufacturer depending on the material to be worked the working procedure dry or wet cut to be carried out and the required efficiency Apply cooling water continuously whilst cutting and in good time Make sure the water pan contains enough water When dry cutting ensure sufficient dust extraction and wear a dusk protection mask When cutting work is finished close the water ta...

Page 22: ...lean Motor housing Clean Reachable nuts and screws Tighten up Maintenance of the motor Always perform the maintenance of the motor with the machine isolated from the electrical supply Cleaning of the machine Your machine will last longer if you clean it thoroughly after each day of work especially water pump water pan which can be removed for easy cleaning motor and blade flange Never use acid bas...

Page 23: ...the belts To adjust the belts firstly remove the belt guard by unscrewing the 4 nuts Loose the 4 motor bolts and shift the motor by using the two screws on the side To replace the belts move the motor forward on the cutting head Adjust the belts and retighten them by shifting the motor to the rear of the machine Always use a matched set of belts Do not replace single belts ...

Page 24: ... Defective switch CAUTION can only be solved by qualified electrician Defective motor Change motor or contact motor manufacturer Blade is not turning Belts not tightened or defective Check the belts tension and change them if needed Motor stops during the cutting but can be restarted after a short period overload protection Cutting advance too quick Cut slowly Blade is blunt or glazed Sharpen the ...

Page 25: ...VERS 2017 06 12 CM 401_MAN_EN 25 7 3 Circuit diagram 230V Motor ...

Page 26: ...VERS 2017 06 12 CM 401_MAN_EN 26 115V Motor ...

Page 27: ...VERS 2017 06 12 CM 401_MAN_EN 27 400V Motor CM 401 3kW 4 1 A ...

Page 28: ... which is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send us the defective part In the case of a warranty claim the part must always be returned for evaluation Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer which is often quicker and cheaper This machine has been manufactured by Saint...

Page 29: ...VERS 2017 06 12 CM 401_MAN_EN 29 Guarantee can be claimed and technical support obtained from your local distributor where machines spare parts and consumables can be ordered as well ...

Page 30: ...VERS 2017 06 12 CM 401_MAN_EN 30 ...

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