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SAFIRE 2400Di, 2600Di, 3200Di and 3600Di Diesel / fuel oil heaters 

6

 

 

USAGE, INSTALLATION AND MAINTENANCE 

 

 

January 2012

 

SF-LÄMMITIN OY Tilhenkatu 1 20610 Turku Finland Puh/Fax +358(0)2-2443282 

 

 

 

 

MALFUNCTION 

(To identify the LEDs: see wiring diagram) 

 

NORMAL FUNCTION 

 

Green LED 

above the switch of the basic 

control panel: the heater is on and gets 

current. 

 

Green LED (flame) 

on the control panel and on the end 

of the heater: the flame sensor has detected a flame in 

the burner. 

 

A blinking dot on the circuit board display: the pump is 

operating. 

 

MALFUNCTIONS 

 

The 

green LED

 above the switch is not on when 

starting the heater: the heater’s power supply is off. 

If the LED is not on after the start process (about 6 1/2 

min.) the heater goes into aftercooling mode and turns 

off. This will happen f. ex. if the fuel system is empty 

during the start. If you don’t notice anything unusual, 

you may try to restart the heater.  

 

The 

green LED (flame)

 turns off when the heater is 

operating, the red LED on the end of the heater is on, 

and the heater turns off: the fuel tank may be empty or 

the fuel inlet is defective. Check the situation. 

 

The 

yellow LED

 on the end of the 

heater: The voltage is too low (less than 

10,8 V or 9 V during the start). During the 

start process the voltage can be lower.  

Usually undervoltage during the start is caused by too 

thin and/or too long power supply cables, oxidation in 

some connection or otherwise bad contact. Check the 

battery first, then the wires and connections. If the 

yellow LED is on during operation and the heater turns 

off, the battery is probably about to drain.  

 

The 

red LED

 on the end of the heater:  

the heater is turned off because of a 

malfunction displayed on the circuit 

board. 

 

Usually this is caused by lack of fuel, which stops the 

combustion; the error code on the circuit board display 

is 3.  

 

 

 

NB!

 If you have turned off the heater after some 

malfunction, you can see the latest error code on the 

display again by turning the switch to the position 

“VENT”: the number of the latest malfunction which 

caused the heater to turn off shows on the display. 

 

ERROR CODE NUMBERS ON THE CIRCUIT BOARD 

DISPLAY 

 

Number 1: 

Overheating. 

Overheating is usually caused by a blockage on the 

normal warm air circulation (f. ex. too much restriction 

on the warm air grilles or too much fuel. See p. 7, 

Examination). 

Number 2

: The flame sensor electrode is sooty or 

defective. Clean the electrode (see p. 8). A short circuit 

may have occurred on the housing.  

Number 3: 

The heater has turned off because the 

combustion has stopped. Usually this is caused by lack 

of fuel or a block in the fuel system. 

Number 4:

 The glow plug is defective, the connection 

might be loose, or either the connector or the wire might 

be defective.  

Number 5:

 The flame fan or its wires are defective.  

Number 6:

 The main fan or its wires are defective.  

Number 7:

 Undervoltage (see p. 5, Indicator LEDs).  

Number 8:

 The pump’s electric circuit is broken.  

Number 9:

 The temperature sensor of the  circulating 

air or its wires are defective.  

Letter A

 means that the heater wasn’t turned off 

normally. This is caused by either a rapid voltage drop 

or because the power supply is cut off with the main 

switch before the aftercooling process is finished. Turn 

the switch to VENT position for a little while, the heater 

will start normally.  

 

The dot on the circuit board display is supposed to blink 

same freguency as pump. If this does not happen and 

the pump does not make a tapping noise, and there isn’t 

any malfunction, the pump doesn’t get current. The 

problem is either on the pumps wires, in the spool or on 

the circuit board.  

 

If the dot on the display blinks but the pump does not 

make a tapping noise and the wires are ok, the problem 

is in the pump usually because of clouded fuel.   

+      -

 

Summary of Contents for 2400Di

Page 1: ...e plenty of heat Minimize their length and isolate them carefully It is more economic to place the heater close to the space to be heated and use a separate fresh air inlet You don t have to isolate the warm air hoses inside f ex under the bed the hoses function as radiators for they dry the space and balance the temperature differences Remember also that as the heater blows warm air inside an equ...

Page 2: ... pump Attach the fuel hoses carefully and protect them from heat or mechanical strain Exhaust outlet Exhaust is led out and combustion air taken in through hull with a coaxial exhaust outlet For installing the outlet you need to make one Ø 50 mm hole and four 5 5 mm holes use the outlet end as a model Cut the inner pipe a bit too long so that it can t slip from its place Bend the exhaust outlet ho...

Page 3: ...at least 6 mm 2 thick NB The housing of the heater is galvanic connected to the minus pole of the battery You can connect a separate main switch to the heater and a 20A time delay fuse near the battery there is a 20A main time delay fuse F1 on the circuit board Be careful not to connect the wires wrong This would melt the 7 5A fuse F2 which protects the electronics Connect the thermostat s sensor ...

Page 4: ...ifreeze for diesel engines to the fuel If you don t use the heater in the winter and store it in a cold place use paraffin oil the last time you use the heater and leave the fuel hoses full paraffin oil has a low cloud point Paraffin oil will protect the hose from freeze CONTROLLING THE HEATER AND INDICATOR LEDS Basic control panel Start turn the switch to position HEAT ON Ventilation turn the swi...

Page 5: ... or the temperature Choose menu items with arrow keys accept with OK If you desire extra strong ventilation choose DRYING VENTILATE On this mode the heater takes more fresh air this improves the drying effect while the heating power is low practical f ex in the summer when the air is damp but not very cold Return to the main menu with BACK NB All selections are not allowed in every mode STARTING T...

Page 6: ...ion the error code on the circuit board display is 3 NB If you have turned off the heater after some malfunction you can see the latest error code on the display again by turning the switch to the position VENT the number of the latest malfunction which caused the heater to turn off shows on the display ERROR CODE NUMBERS ON THE CIRCUIT BOARD DISPLAY Number 1 Overheating Overheating is usually cau...

Page 7: ...ith the 3600Di heater is180 pulses min and 50 pulses min on minimum power 3200Di heater is 160 pulses min and 50 pulses min on minimum power 2600Di heater is 130 pulses min and 50 pulses min on minimum power with the 2400Di heater 120 pulses min on maximum power and 50 pulses min on minimum power If the heater gets too much fuel the combustion may be impure and cause risk of overheating If the ove...

Page 8: ...an and then scraping it off f ex with a screwdriver 8 If necessary change the backing 6 The backing stays on its place with a locking spring 7 9 Assemble in an opposite order Make sure that the burner is on its place in a right position Use the glow plug to align the burner Check also the position of the casing pipe of the fuel pipe CLEANING THE FLAME SENSOR ELECTRODE Error code number 2 in the ci...

Page 9: ...n anti freeze for gasoline engines and truck air brakes through the pump OPENING AND CLEANING THE PUMP 1 Release the hose connectors from the pump 2 Release the wires from the pump 3 Remove the connector strip 8 so that it rests on the filaments of the spool 4 Unscrew the iron housing 1 of the pump and remove it 5 Pull the upper end 3 of the pump out of the spool 4 the piston 9 and the spring 10 a...

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