Ref: FrogLine_Tuff_Post_Concrete_Handbook
Page 17 of 20
Doc ID: MKT-593 Version: 7.0
APPENDIX 1
–
CONCRETE INJECTION MORTAR
POSITIONING OF CONCRETE ANCHOR
- The Concrete Anchor must be in a position easily and safely reached from a
safe access point. Concrete anchor should not be positioned close to an edge, minimum distance 150mm.
Minimum concrete thickness 150mm.
LOCATING THE REINFORCING STEEL BAR (REO BAR) IN THE CONCRETE
- Use
Digital metal detector (Example:
BOSCH DMO 10)
to locate the Reo bar in the concrete when positioning the Concrete Anchor. This ensures reo bars
are avoided when drilling.
DRILLING THE HOLE
- Drill a hole to a depth and width as suggested in below table.
PREPARING THE HOLE
- The hole must be moisture and dust free. Remove dust using compressed air, small brush,
and vacuum cleaner.
INSTALLING THE CONCRETE ANCHOR
- Recommended chemical is
Fischer FIS-V
.
▪
Prior to anchor installation, refer to installation procedure for individual anchor product and check chemical
is within expiry date.
▪
The injection cartridge is for use with a standard caulking gun.
▪
Partially used cartridges can be re-used by changing the mixing nozzle.
▪
The entire surface of the anchors embedded section must be within the concrete and shall use sufficient
adhesive mortar as specified in the table below.
PRODUCT CODE: CON-CHEM-FISV.300
Product Code
Description
Qty
CON-CHEM-FISV.300.01
Injection Mortar FIS V Cartridge 300ml
1
CON-CHEM-FISMR
Static Mixer FIS MR
2
FIS V 300T: INJECTION MORTAR
APPLICATION
ANCHOR
DIAMETER(mm)
DRILL HOLE
DIAMETER(mm)
DRILL HOLE
DEPTH(mm)
MORTAR/
FIXING(ml)
NO# OF FIXING/
CARTRIDGE
DonutLink FrogLine
16
18
95
15
20
Concrete Insert
24
28
90
40
7.5
One Piece Eyebolt
16
18
90
15
20
WindowLink
53&25
55&28
20&122
60
5
SwiveLink
24
28
90
40
7.5
M12x160 Anchor Rod
12
14
115
10
30
M16x160 Anchor Rod
16
18
115
15
20
X-Rail
12
14
95
10
30
CURING TIME FIS V
Cartridge Temperature (mortar)
Gelling Time
Temperature at anchoring base
Curing Time
-
5⁰C
-
± 0⁰C
24 hours
+ 0⁰C
-
+ 5⁰C
13 minutes
± 0⁰C
-
+ 5⁰C
3 hours
+ 5⁰C
-
+ 10⁰C
9 minutes
+ 5⁰C
-
+ 10⁰C
90 minutes
+ 10⁰C
-
+ 20⁰C
5 minutes
+ 10⁰C
-
+ 20⁰C
60 minutes
+ 20⁰C
-
+ 30⁰C
4 minutes
+ 20⁰C
-
+ 30⁰C
45 minutes
+ 30⁰C
-
+ 40⁰C
2 minutes
+ 30⁰C
-
+ 40⁰C
35 minutes
The above times apply from the moment of contact between resin and hardener in the static mixer.
For installation, the cartridge temperature must be at least +5
⁰C. For longer installation times, ie when interruptions occur in
work, the mixer should be replaced.
Testing for concrete mounted anchor.
To comply with current Standards each Concrete unit must be tested after installation. Allow required curing time
as specified in above table before testing. Test consists of pull out force to 50% of design load of anchorage.
Note: Drilled-in anchorages such as friction and glued-in anchorages shall be placed so that the shear load is at
least twice the tension load. For collared eyebolts this translates to a pull at an angle not exceeding 20 degrees
to the surface in which the bolt is installed.
