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SAFEGREASE 2 
MAXILUBE 
 

 

MMAX1DEN.doc 

30.05.2005   Rev. 1D 

5 (9) 

 

6.  Remove the follower plate (2) from the bottom of the barrel with the help of the air gun 

(28). Feeding pressure air through the central unit (3) under the follower plate loosens the 
follower plate. 

7.  Lift the follower plate from the barrel with the help of handles. 

8.  Change the new lubricant barrel to replace the old one. 

9.  Press the follower plate tightly to the barrel on top of the lubricant. Ensure that air is being 

removed under the follower plate and that the central unit of the follower plate is filled with 
lubricant. 

10.  Place the lid on top of the lubricant barrel. Fasten the lid with wing screws on the lubricant 

barrel. 

11.  Place the pump through the lid into the follower plate central unit. Ensure that the pump is 

attached to the follower plate. 

12.  Connect the hose for pressure air, the pressure hose for lubricant and the tank hose to the 

pump. 

13.  Remove pressure from the grease filter (8) with the help of venting screw which is located 

in the filter plug. 

14.  Clean the grease filter and filter cartridge and replace them when necessary. 

15.  Switch on the power to the pumping center. Reset possible low level alarm by pressing the 

"Alarm acknowledgement" button on the control unit. 

16.  Make a pumping center operation test run by pressing "Extra lubrication" button on the 

control unit. 

3.2.2   Maxilube-STA 

Note 

Numbers in brackets are part numbers of drawing 461993B. 

 

1.  Ensure that the surroundings of the pumping center are clean. Impurities in the system 

prevent trouble-free operation and cause damage when reaching the lubrication point. 

2.  Switch off the power on the pumping center when changing the barrel.  

3.  Lift the rod of the low level switch (12) from the barrel. 

4.  Disconnect the pressure air hose (8), the lubricant pressure hose (19) and the tank hose 

(3) from the pump (4). 

5.  Lift out the pump from the lubricant barrel and place it on the pump bracket (25) or on a 

clean, e.g. plastic base. Be careful not to damage the suction part on the bottom part of the 
pump. 

6.  Remove the lid (6) from the top of the barrel. 

7.  Lift the follower plate (2) from the bottom of the barrel. 

8.  Change the new lubricant barrel to replace the old one. 

9.  Press the follower plate tightly to the barrel on top of the lubricant. Ensure that air is being 

removed under the follower plate. 

10.  Place the lid (6) on top of the lubricant barrel. Fasten the lid with wing screws on the 

lubricant barrel. 

11.  Place the pump through the barrel lid and follower plate to the barrel. Lock the pump with a 

barrel nut (7) so that the lower part of the pump is approximately 2 cm above the bottom of 
the barrel. 

12.  Place the rod of low level switch (12) on top of the follower plate through the hole on the 

lid. 

13.  Connect the hose for pressure air, the pressure hose for lubricant and the tank hose to the 

pump. 

14.  Remove pressure from the grease filter (9) with the help of venting screw which is located 

in the filter plug. 

Summary of Contents for MAXILUBE 2

Page 1: ...STA 1 3 OPERATION 2 3 1 Start up 2 3 1 1 Maxilube ECO 2 3 1 2 Maxilube STA 3 3 2 Changing the lubricant barrel 4 3 2 1 Maxilube ECO 4 3 2 2 Maxilube STA 5 3 3 Manual operation 6 4 SETTINGS 7 5 TECHNIC...

Page 2: ...vered with the following additional pieces of equipment barrel lid pos 13 follower plate pos 14 barrel low level switch pos 15 and grease filter pos 16 Note The follower plate is not used with grease...

Page 3: ...id 4 on top of the lubricant barrel Fasten the lid with wing screws on the lubricant barrel 5 Place the pump 5 through the lid into the follower plate central unit Ensure that the pump is attached to...

Page 4: ...n and cause damage when reaching the lubrication point 2 Check the state of the lubricant barrel 1 Damages on the surface prevent the lowering of the follower plate 2 3 Remove the lid from the barrel...

Page 5: ...ntrol device The maximum pressure of the pumping center should be set approximately 20 higher than the pressure by which the pressure control unit acknowledgement pressure is reached For example if th...

Page 6: ...TA Note Numbers in brackets are part numbers of drawing 461993B 1 Ensure that the surroundings of the pumping center are clean Impurities in the system prevent trouble free operation and cause damage...

Page 7: ...ssure gauge at the pumping center rises to 200 250 bar 3000 3600 psi turn the manual control screw of solenoid valve MV3 to its initial position 90 counter clockwise to stop the pump 4 Let the pressur...

Page 8: ...350 bar 2900 5000 psi 5 TECHNICAL SPECIFICATION 5 1 Technical specifications Quantity Value Unit Description t 10 50 14 122 C F Operation temperature p 4 7 60 100 bar psi Pressure range for pneumatic...

Page 9: ...is used 230 Power input 230 V Control voltage if external control is used D IF105 User interface IF 105 X External control E R Connections R threads U Connections NPT threads F A Options LG ind spray...

Page 10: ...lid set assembly drawing 361189A See MAX LIDSET 1 1 ECO 590 lid set assembly drawing 361188A 6 2 Maxilube STA See MAX LIDSET 1 4 STA 370 lid set assembly drawing 361191A See MAX LIDSET 1 1 STA 590 li...

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