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Page 2: ...bsite www primedesign net TM 2018 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 2 6 7 1 5 1 4 5 2 3 VRR FT21G ST BASE ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW FBM 0098 Ship Thru Box Contains Parts 1 5 ...
Page 3: ...6340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 3 M8 X 65MM 4X M8 X 25MM 6X Anti Seize 1X Flat Washer 6X M8 Lock Nut 6X Mounting Spacer 4X VRR FT21G ST BASE ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 ELR 8366 Qty 1 41 Ratcheting Handle Stow into back of vehicle 6 VRR 9001 Qty 1 Factory Assembled Rotation Assembly 2 ELR 8366 Qty 1 41 Ratcheting Handle Stow into back of vehicle 3 ELR 8366 Qty...
Page 4: ...D OTHER PATENTS PENDING 4 VRR FT21G ST BASE ASSEMBLY INSTRUCTIONS CHANNEL MOUNTINGS RECOMMENDED ASSEMBLY TOOLS NOT INCLUDED Combination Wrench 13MM Can be used for general assembly then followed with Torque Wrench Torque Wrench inch pound 3 8 drive Installer s Note Do not use power tools to tighten fasteners Power tools may lead to overtightening and cause damage to the vehicle or the Ladder Rack ...
Page 5: ...1G ST BASE ASSEMBLY INSTRUCTIONS CHANNEL MOUNTINGS LOW ROOF MEDIUM WHEEL BASE 130 00 FBM ASSEMBLY SEQUENCE Prior to assembling the Channels and hardware the OEM roof holes must be chased using an M8 x 1 25 Chasing or Thread Cleaning tap and fluid Doing so will ensure accurate torque is achieved MOUNTING BRACKETS Apply Anti Seize to all M8 x 25MM Flat Head Screws and install the Channel Mounting Br...
Page 6: ...icle Fig A 4 00 Spare Strip Nut 3 4 VRR FT21G ST BASE ASSEMBLY INSTRUCTIONS RACK MOUNTING 2 3 Torque all M8 x 25MM Flat Head Screws to 150 in lbs Apply Silicone Sealant to screw heads to seal against water intrusion 2 2 Position the Channel ends to the dimensions shown in Figure A Torque all Mounting Bracket Nuts to 90 in lb The Channels include three aluminum Strip Nuts per Channel for use in a t...
Page 7: ... 7 Even Even Even Even Rear Front VRR FT21G ST BASE ASSEMBLY INSTRUCTIONS RACK MOUNTING Position one Mounting Spacer on each of the four outer Strip Nuts aligning the bolt holes 3 1 3 2 Position and place the rack assembly onto the Mounting Spacers 3 5 CROSSBAR ADJUSTMENT Torque bolts to 90 in lbs Insert the 65MM Flat Head Bolts into each Crossbar Strip Nut then through the Mounting Spacer and int...
Page 8: ...96340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 8 USAM VRRFT21GST US01 Rev A 0318 VRR FT21G ST BASE ASSEMBLY INSTRUCTIONS RACK MOUNTING DRIVE SHAFT SEALING 4 Apply Silicone Sealant not included to the hardware and Connecting Bar ends BOX AND HANDLE This completes the highest level of ladder rack assembly prior to placing the vehicle into box cars Place the Ratcheting Handle and Ship Throug...
