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Safe Fleet Prime Design VCR-226, Assembly Instructions Manual

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Safe Fleet Prime Design VCR-226 Assembly Instructions Manual Download Page 1

Summary of Contents for Prime Design VCR-226

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Page 2: ...D BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 2 1 4 17 3 2 7 10 6 5 16 9 9 8 15 8 13 14 18 11 12 VCR 226 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW 1 Rear Crossbar Qty 1 2 Front Crossbar Qty 1 5 Front Drive Shaft Qty 1 B Version 35 75 3 Rear Drive Shaft Qty 1 Right Hand B4 Version 50 00 4 Connecting B...

Page 3: ...889 AND OTHER PATENTS PENDING 3 VCR 226 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 6 Z Post Qty 2 Adjustable 7 25 7 L Post Qty 2 Top Mount 9 25 8 Mounting Bracket Assembly Qty 2 Vertical Low Mounting 4 50 GM 9 Mounting Bracket Assembly Qty 2 Horizontal Low Mounting 4 50 GM 10 Clamp Down Tube Assembly Qty 1 Rear Left Hand 51 00 13 Clamp Down Handle Tube Qty 1 14 50 14 Clamp Down Handle Tube Bracket Q...

Page 4: ...HER PATENTS PENDING 4 VCR 226 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS HKT 8140 Rotation Hardware Kit ASZ 0101 1X LUB 0101 1X CLP 1100 F 1X CTP 1075 B 1X BLT 6850 M8 4X BLT 6822 H 2X LBL 0105 8X HKT 8111 Clamp Down Hardware Kit BLT 6850 M8 2X BLT 6864 M8 1X BLC 6865 M8 2X BLT 6870 M8 4X CDR 3306 2X CDR 3305 1X CTP 1200 B 1X BSS 1025 D 1X ASZ 0101 1X 17 Handle Latch Lock Plate Qty 1 With Hardware G...

Page 5: ...S PENDING 5 VCR 226 ASSEMBLY INSTRUCTIONS VERTICAL MOUNTING BRACKETS 0 5 MOUNTING BRACKETS VERTICAL BRACKET PRE ASSEMBLY Repeat Steps 0 1 0 4 to assemble the remaining Vertical Mounting Brackets Assemble the Z Plate and secure with washer and nut Do not tighten until installed on vehicle roof 0 2 Insert bent bolt and washer through mounting bracket 0 1 Insert 45MM carriage bolt through mounting br...

Page 6: ...NDING 6 Insert 45MM carriage bolt through mounting brace bracket and Z Plate as shown VCR 226 ASSEMBLY INSTRUCTIONS HORIZONTAL MOUNTING BRACKETS 0 10 MOUNTING BRACKETS HORIZONTAL BRACKET PRE ASSEMBLY Repeat Steps 0 6 0 10 to assemble the remaining Horizontal Mounting Brackets Assemble the Z Plate and secure with washer and nut Do not tighten until installed on vehicle roof 0 7 Insert bent bolt and...

Page 7: ...E FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 7 1 1 4 2 3 20 9 5 6 10 7 8 RIGHT ROTATION ASSEMBLY SEQUENCE VCR 226 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CROSSBARS REAR DRIVE SHAFT 2 2 Apply Anti Seize compound to Mounting Bracket bolts 1 1 1 2 1 3 1 3 1 4 Repeat Steps 1 1 1 3 to install the remaining Mounting Brackets onto the front C...

Page 8: ...et www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 8 VCR 226 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CYLINDER ASSEMBLY 3 2 3 1 CONNECTING BAR FASTENERS 6 CONNECTING BAR 4 1 4 2 FRONT DRIVE SHAFT 5 2 5 3 5 4 Torque to 90 in lbs 5 1 ...

Page 9: ...LOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 9 VCR 226 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CROSSBAR SEALING 7 7 L POSTS 8 8 Torque to 90 in lbs Torque to 90 in lbs Z POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS 9 1 9 1 Cover the second Crossbar hole Cover the first Crossbar hole 9 2 Torque to 90 in lbs Apply Silicone Sealant to Connectin...

Page 10: ...n net www primedesign net TM 2015 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 10 14 13 15 19 12 11 16 18 17 VCR 226 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN LEFT CLAMP DOWN ASSEMBLY SEQUENCE CLAMP DOWN HANDLE TUBE BRACKET 11 CLAMP DOWN HANDLE TUBE 12 1 ...

Page 11: ...ENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 11 Figure 1 REAR CLAMP DOWN TUBE 12 6 Slide the Bushing inward on the Handle Tube until it contacts the Cotter Pin 13 1 Slide the Rear Clamp Down Tube onto the Handle Tube until it fully seats on the Bushing as shown in Figure 1 VCR 226 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN 12 2 12 3 12 4 12 5 Bend the ...

Page 12: ...ENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 12 VCR 226 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN CLAMP DOWN HANDLE 15 1 Set the Clamp Down Handle Ball into the end of the Handle Tube Position the Set Screw hole outward as shown 15 2 Place the Clamp Down Handle into the large hole in the Handle Ball Position the Handle so the Set Screw hole is aligned...

Page 13: ...PATENTS PENDING 13 VCR 226 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN 15 3 Using an Allen Wrench insert the Handle Set Screw through the Tube Ball and into the Handle Torque to 55 in lbs CLAMP DOWN TUBE SPLICE 16 Slide the Tube Splice onto the Rear Clamp Down Tube but do not tighten until Step 18 FRONT CLAMP DOWN TUBE 17 1 Slide the Front Clamp Down Tube through the Tube Holder 17 2 Slide the Clam...

Page 14: ...it the Prime Design website at www primedesign net Using a QR code reader in your smart phone or tablet read the QR Code shown below and follow the same steps as you would from your laptop or computer If you re viewing this document as an interactive PDF you may simply click on the QR Code below to access the Prime Design website ADDITIONAL INFORMATION VCR 226 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP...

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Page 16: ...USAM VCR226 US01 Rev A 0615 ...

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