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Safe Fleet Prime Design PCR-0005, Assembly Instructions Manual

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Summary of Contents for Prime Design PCR-0005

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Page 2: ...T NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 2 2 3 9 4 6 8 11 13 14 15 5 10 12 1 7 PCR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 1 FBM 0067 Qty 1 Utility Elevated Base Mounting w hardware CONTENTS OVERVIEW 2 Rear Crossbar Assembly Qty 1 3 Front Crossbar Assembly Qty 1 M8 x 30MM 2X M8 x 65MM 10X M8 Lock Nut 12X Neoprene Washer 10X Flat Washer 14X Fend...

Page 3: ...57689 8511525 8991889 AND OTHER PATENTS PENDING 3 PCR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 7 Front Drive Shaft Qty 1 B Version 35 75 12 Quick Clamp Tube Splice Assembly Qty 1 5 00 8 Z Post Qty 2 Adjustable 7 25 10 Front Hook Assembly Qty 1 11 Clamp Down Tube Qty 1 92 00 4 Rear Drive Shaft Qty 1 Right Hand 34 00 5 Handle Latch Assembly Qty 1 6 Connecting Bar Qty 1 48 00 13 Removeable Horn ...

Page 4: ...WING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 4 PCR 0005 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 15 Clamp Down Handle Assembly Qty 1 M8 x 45MM 1X Anti Seize 1X Lubricant 1X Clevis Pin 1X Cotter Pin 1X M8 x 50MM 4X x 2 25 2X 1 00 Sealing Stickers 10X M8 Lock Nut 4X Lock Nut 2X Flat Washer 4X Flat Washer 8X HKT 8162 Rotation Hardware Kit M8 Lock ...

Page 5: ... Front M8 X 65MM Flat Washer Neoprene Washer Fender Washer M8 Lock Nut M8 X 30MM Flat Washer Neoprene Washer Fender Washer M8 Lock Nut Front Rear 56 00 76 00 69 75 84 00 14 25 2 875 10 00 M8 X 65MM Flat Washer M8 Lock Nut Flat Washer PCR 0005 ASSEMBLY INSTRUCTIONS FBM MOUNTINGS FBM 0067 0 4 Torque to 90 in lbs 0 1 Install all Mounting Brackets using supplied hardware Attach Brace using supplied ha...

Page 6: ...esign net TM 2017 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 6 1 1 8 3 10 2 4 5 9 7 Rear Front 6 Even Even Even Even Front Rear PCR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION RIGHT ROTATION ASSEMBLY SEQUENCE CROSSBARS CROSSBAR ADJUSTMENT 1 1 Torque to 90 in lbs 1 2 ...

Page 7: ...2017 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 7 PCR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION REAR DRIVE SHAFT 2 1 2 2 2 4 Torque to 120 in lbs CYLINDER HARDWARE 3 2 3 1 CONNECTING BAR 4 1 4 2 FRONT DRIVE SHAFT 5 2 5 3 5 1 5 4 Torque to 120 in lbs 2 3 2 5 Torque to 80 in lbs ...

Page 8: ...rimedesign net www primedesign net TM 2017 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 8 8 8 PCR 0005 ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CONNECTING BAR FASTENERS 6 DRIVE SHAFT SEALING 7 1 7 2 Apply Silicone Sealant to Connecting Bar ends ...

Page 9: ...f adjusting later or torque to 80 in lbs Ensure the Auto Clamp Spring is seated into the spring catch 8 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 8 2 Prepare the L Post by removing the hex head bolt lock washer flat washer and Bracket Clamp Retain for installation Ste...

Page 10: ...il parallel to the Auto Clamp and the gap between the two is even from top to bottom 8 7 Repeat steps 8 1 8 8 for the front L Post installation 8 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 9 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Guide for Z Post positioning 9 2 9 3 Torque to 90 in lbs Repeat steps 9 1 9 3 for the fr...

Page 11: ...rimedesign net TM 2017 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6092974 6764268 6971563 2364879 8857689 8511525 8991889 AND OTHER PATENTS PENDING 11 11 12 14 13 LEFT CLAMP DOWN ASSEMBLY SEQUENCE CLAMP DOWN HANDLE CLAMP DOWN TUBE PCR 0005 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN 11 12 2 12 1 12 3 12 4 Torque to 90 in lbs Torque to 90 in lbs ...

Page 12: ...5 View from vehicle front PCR 0005 ASSEMBLY INSTRUCTIONS LEFT SIDE CLAMP DOWN 12 4 Set Clamp Down Horn to angle shown 12 5 Torque to 90 in lbs HANDLE LATCH 13 1 Do not tighten until Step 13 3 13 3 Torque to 90 in lbs 13 2 Position the Handle Latch until the Handle Grip is firmly seated FRONT LADDER HOOK SEE QUICK START GUIDE FOR ADJUSTMENTS 14 2 Seat the Front Ladder Hook into the lower Crossbar g...

Page 13: ...S LEFT SIDE CLAMP DOWN NOTE The orientation of the bolt hole faces away from the Crossbar Place the Front Hook Clamp Bracket removed in Step 14 1 into the lower groove of the Crossbar and slide it on top of the Front Ladder Hook Clamp 14 3 14 4 Reassemble the Front Clamp Down Tube Holder using the fastening hardware removed at Step 14 1 Do not tighten until Step 14 6 14 6 Torque to 90 in lbs 14 5 ...

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Page 16: ...USAM PCR0005 US01 Rev B 0517 ...

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