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Safe Fleet Prime Design CON-8004, Assembly Instructions Manual

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Safe Fleet Prime Design CON-8004 Assembly Instructions Manual Download Page 1

PRIME DESIGN, A SAFE FLEET BRAND 

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK 

Fax: 651-552-1799 ▪ Email: [email protected] ▪ Website: www.primedesign.net

Summary of Contents for Prime Design CON-8004

Page 1: ...PRIME DESIGN A SAFE FLEET BRAND Address 580 Opperman Drive Eagan MN 55123 Toll Free 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net Website www primedesign net ...

Page 2: ...R MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 2 1 2 CON 8004 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW Note This Spliced Conduit Tube Assembly Kit is a direct fit for all Prime Design Gen 1 and 4 Ergoracks AluRacks and Low Profile Racks This kit includes all new hardw...

Page 3: ...ENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 3 M6 x 35MM 8X Splice Plate 4X Splice Padding 4X M6 Lock Nut 8X M6 Flat Washer 16X CON 8004 ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS ACC 8103 Conduit Splice Assembly Gen 1 Configuration Gen 4 Configuration M8 x 65MM 4X M8 Lock Nut 4X Lock Washer 4X Anti Seize 1X Fla...

Page 4: ...2 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 4 2 1 2 Flat Washer M6 Flat Washer M6 X 35MM Bolt M6 Lock Nut CONDUIT TUBE SPLICE SPLICED CONDUIT TUBE ASSEMBLY SEQUENCE Assemble the left and right halves of the Splice Assembly Do not tighten the M6 Bolts until step 2 2 1 CON 8004 ASSEMBLY INSTRUCTIONS SPLICED CONDUIT TUBE ASSEMBLY CONDUIT TUBE Assemble the Front and ...

Page 5: ...g Kit This Conduit Mounting Kit contains only the parts needed to repair replace or add one Conduit Carrier CROSSBAR PREPARATION REAR Find the center of the top of Rear Crossbar between the inner bends Using a grease pencil mark the center then measure out 3 50 to the left and right of that center mark and mark again using the grease pencil The marked distances will measure 7 00 across as shown be...

Page 6: ... CONDUIT CARRIER CONDUIT CARRIER MOUNTINGS 3 1 3 2 M8 X 65MM Bolts CROSSBAR PREPARATION FRONT Find the center of the top of Front Crossbar between the inner bends Using a grease pencil mark the center then measure out 3 50 to the left and right of that center mark and mark again using the grease pencil The marked distances will measure 7 00 across as shown below 2 1 Prior to drilling mark a center...

Page 7: ...n Even CON 8004 ASSEMBLY INSTRUCTIONS GEN 1 GEN 4 CONDUIT CARRIER 3 6 Torque to 80 in lbs 3 5 Center the front and rear of the Conduit Carrier evenly between the Left and Right Rotations Position the back end of the Conduit Carrier according to your rack model but no further back than the end of the Drive Shaft GEN4 CONDUIT MOUNTING KIT INSTALLATION SEQUENCE NOTE Ladder Rack and Conduit Carrier is...

Page 8: ...4268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 8 Varies Even Even Flat Washer Lock Nut 1 1 Place the Conduit Carrier Bracket into the Crossbar s bottom groove as shown CONDUIT CARRIER MOUNTINGS 1 2 1 2 1 3 M8 X 25MM Bolts CON 8004 ASSEMBLY INSTRUCTIONS GEN 4 CONDUIT CARRIER 1 5 Torque to 80 in lbs 1 4 Center the front and rear of t...

Page 9: ...63 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 9 CON 8004 ASSEMBLY INSTRUCTIONS ALURACK CONDUIT CARRIER 1 1 Flat Washer Lock Nut ALURACK CONDUIT MOUNTING KIT INSTALLATION SEQUENCE NOTE AluRack and Conduit Carrier is shown for illustrative purposes only and is not included with this Conduit Mounting Kit This Conduit Mounting Kit contains only...

Page 10: ...SSEMBLY INSTRUCTIONS ALURACK CONDUIT CARRIER LOW PROFILE MOUNTING KIT INSTALLATION SEQUENCE 1 5 Torque to 80 in lbs 1 4 Position the Conduit Carrier anywhere between the side rails ensuring the Conduit Mountings to not interfere with the AluRack Mounting Brackets attaching the rack to the vehicle roof The Conduit Carrier must not exceed the rear most end of the AluRack side rail NOTE Ladder Rack a...

Page 11: ... 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 11 Varies Even Even CON 8004 ASSEMBLY INSTRUCTIONS LOW PROFILE CONDUIT CARRIER 1 1 Place the Conduit Carrier Nut Brackets into the Front and Rear Crossbars as shown CONDUIT CARRIER MOUNTINGS 1 2 1 2 1 3 M8 X 30MM Bolts 1 5 Torque to 80 in lbs 1 4 Center the front and rear of the Co...

Page 12: ...USAM CON8004 US01 Rev B 0119 ...

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